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IDEA NOTE

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What is IDEA NOTE?

  • Helpful application examples for mechanical engineers.

The Concept of IDEA NOTE

  • Online application library with a range of ideas for all manufacturing industries.
  • Save design time and learn new design applications when you are concepting new machines.

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  • MISUMI may not offer all parts in each application design. Available parts can only be purchased separately not as a unit shown in each application design.
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No.000224 Tray Lifter

Continuous tray feed

Sprockets

Product name Sprockets/40B Series
Part number SP40B16-N-25
Features Sprockets with shaft bore and keyway already machined.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Sprockets are widely used as driving element for chain transmission.

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Available sizes

■Standard Sprockets

Material Surface Treatment
EN 1.1191 Equiv.
(Induction Hardened Teeth Tip)
-
Black Oxide
EN 1.4301 Equiv. -

■Sizes and Dimensions

Number of Teeth Shaft Bore
Specs.
Shaft Bore Dia. Standard Circle Dia. Circle Dia. of Tooth Tip Hub Dia. Overall Length
Pilot Hole
Specification
New JIS Key + Tap
10K 12 14 15 16 17 18 19 20 22 24 25 28 30 32 35 40
9 Pilot Hole
Specification





New JIS Key + Tap
9 37.13 42 28 22
10 9 41.1 46 32
11 10 45.08 51 36
12 10 49.07 55 40
13 12 53.07 59 37
14 12 57.07 63 42
15 12 61.08 67 46
16 13 65.1 71 50
17 13 69.12 76 54
18 13 73.14 80 57
19 14 77.16 84 62
20 14 81.18 88 67 25
21 14 85.21 92 71
22 14 89.24 96 75
23 14 93.27 100 77
24 14 97.3 104 83
25 14 101.33 108
26 14 105.36 112
28 14 113.43 120
30 14 121.5 128
32 14 129.57 137 88 28
34 14 137.64 145
35 14 141.88 149
36 15 145.72 153
38 16 153.79 161
40 16 161.87 169

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Chains

Product name Chains/11B/15B Series
Part number CHE40-54
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Excellent transmission efficiency and little elongation and loss

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Available sizes

■Standard Roller Chains

Material
Steel
Lubrication-Free (Steel / Oil Contained Bushings)
Stainless Steel

■Sizes and Dimensions

Type Nominal Number of Links
(Specify Even Number)
Pitch
Steel 15 4 ~ 4.763
25 6.35
35 9.525
40 12.7
50 15.875
60 19.05
80 25.4
Lubrication-Free
(Steel / Oil Contained Bushings)
40 12.7
50 15.875
60 19.05
Stainless Steel 11 3.747
25 6.35
35 9.525
40 12.7
50 15.875
60 19.05

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Performance info.

■Speeds / Loads (Load info.) of Standard Roller Chains

Type Nominal Max. Allowable Tension
(kN)
Steel 15 0.31
25 0.64
35 2.16
40 3.63
50 6.37
60 8.83
80 14.71
Lubrication-Free
(Steel / Oil Contained Bushings)
40 3.63
50 6.37
60 8.83
Stainless Steel 11 0.05
25 0.64
35 2.16
40 3.63
50 6.37
60 8.83

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長尺ローレット付カバーボルト

Product name カバーボルト 長尺ローレット付タイプ
Part number GUTBR3-3.5-6
Features
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

工具不要で開閉できるよう選定為

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Available sizes

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Selection steps

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Accuracy Info

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Performance info.

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Technical calculations

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IDEA NOTE  Chain movement directions are matched.

To make both of two inner chains move in the downward direction, the driving force from the driving shaft is conveyed via an idle gear.

IDEA NOTE  Tension of driving chain

In order for the idle gear to revolve around the driving shaft (gear) center, a slotted hole is provided to enable the driving chain to be strained.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

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    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
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  • * Unit assembly CAD data consists of some sub-assemblies.
       Each sub-assembly unit can be used as it is or can be edited.

Application Overview

Purpose

  • To store work trays in a chain conveyor and transferring them to a flat belt conveyor below it for the next process.

Target workpiece

  • Shape: tray
  • Size: W178 x D326 x H80mm, - weight: 2kg

Design Specifications

Operating Conditions or Design Requirements

  • Feed speed: 60mm/s
  • Outer dimensions: W554 x D764 x H886mm

Required Performance

  • Load (6 workpieces): 12kg
    ±5mm

Selection Criteria for Main Components

  • A motor with a torque of 16N・m and a moment of inertia of 4.2 x 10⁻² kg・m² or higher is selected.

Design Evaluation

Verification of main components

  • The motor is selected and the attachment load is verified based on the required torque and load.
  • Selection of motor
    • Conditional value: mass of chain and workpiece: M = 17kg, sprocket diameter D = 85mm, efficiency η = 0.9.
    • If we put the required torque as T = M x 9.8 x D/(2 x η) = 17 x 9.8 x 85 x 10⁻³/(2 x 0.9) = 8N and the safety factor as 2, T = 8 x 2 = 16N.
    • Moment of inertia (chain and workpiece): J = M x {π x D/2}² = 17 x {π x 85 x 10⁻³/2}² = 3.1 x 10⁻² kg・m², (sprocket,shaft,gear,coupling) = 1.1 x 10⁻² kg・m²
      Total 4.2 x 10⁻² kg・m².
    • Confirmation of allowable load of chain attachment.
      • From the catalog, the allowable load of RS40_K attachment: F = 130N.
      • The load applied to attachment: M1 = (workpiece + workpiece receiver) x 9.8 = (2 + 0.6) x 9.8 = 26N.
      • Load per workpiece: M2 = 26/4 = 6.5 N < 130 N = F
        -> There is no problem.

Other Design Consideration

  • By linking two chains with a single claw part, this mechanism aims at the suppression of individual differences in elongation.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample picture MISUMI Part Number
For Price and Days to ship click on Part No.
Quantity
1 Ball Bearing B6005ZZNR 8
2 Ball Bearing B6205ZZNR 2
3 Ball Bearing B6203ZZNR 2
4 Couplings MCGSWK40-15-15 1
5 Bearing Nut FUNT25 1
6 Sprocket SP40B16-N-25 1
7 Parallel Keys KES8-20 1
8 Parallel Keys KEG5-15 2
9 Parallel Keys KEG8-20 1
10 Keyless Bushings MLM25 3
11 Retaining Rings-External STWN25 9
12 Retaining Rings STWN17 1
13 Steel Chains CHE40-54 1
14 Chain Guides LGTS40-800-K0 4
15 Parallel Keys KES8-15 1
  • The part list above contains only MISUMI parts.
    The list of parts and machined products of other manufacturers than MISUMI can also be downloaded by part list download (CSV).
  • You will find information on price and shipping days, in the Online Quote and Order System.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

    CAD Data Download (Unit Assembly)

    CAD Data Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when this application example is helpful.


    This data is utilized in order to list more useful application examples in the future.

    Cautions on the CAD data

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The dimensions of the MISUMI parts in the Data, which can be specifed at 1mm intervals, can be edited under historical data.
    6. The Data including the third-part components are made by the Company.

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