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  • Helpful application examples for mechanical engineers.

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No.000124 Positioning Unit with Escape Mechanism

Positioning by air cylinder

Compact Cylinders

Product name Compact Cylinders
Part number MSCCS25-30-A-AM10-VT-TK0
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Adopt the thin type for space saving.

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Available sizes

■Compact Cylinders

Bore Dia. Cylinder Stroke Cylinder O.D. Overall Length
(Listed below + St)
St 10 20 30 50 75 100
Ø20 - - - 34 x 34 36
Ø25 - - - 37.5 x 37.5 40
Ø32 - - - 40 x 40 45

* Sensor sold separately.

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Selection steps

■Cylinder selection steps.

1. Define various condition of the load.

2. Calculate the cylinder output. (in case of double-acting type)

3. Determine the Cyl. bore.

4. Determine the theoretical reference speed.

5. Verify the cylinder's cushion mechanism.

6. Verify applicable lateral load on the cylinder.

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Performance info

■Compact Cylinder Operating Pressure Range.

Min. Operating Pressure (MPa): 0.1
Max. Operating Pressure (MPa): 1.0
Pressure Resistance (MPa): 1.5

■Theoretical Thrust.

(N)

Cyl. Bore Operation
Direction
Operating Pressure (MPa)
0.4 0.5
Ø20 Push 126 157
Pull 94 118
Ø25 Push 196 245
Pull 151 189
Ø32 Push 322 402
Pull 241 302

■ Allowable Lateral Load.

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Floating Connectors

Product name Floating Joints -Extra Short Threaded Stud Mount/Tapped
Part number FJCXS6-1.0
Features Floating joints that can be used where there is little distance between cylinders and moving objects.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Select the extra short type for more compact design.

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Available sizes

■Floating Connectors - Extra Short Threaded Stud Mount

Body・Cover Joint Spring Washer
Material Surface Treatment Material Surface Treatment Hardness Material Material Surface Treatment Hardness
EN 1.1191 Equiv. Black Oxide EN 1.1191 Equiv. Black Oxide 35 ~ 45HRC EN 1.4301 Equiv. EN 1.4301 Equiv. Nitriding Treatment 600HV ~
EN 1.4301 Equiv. - EN 1.4031 Equiv.(EN 1.4125 Equiv.) -

■Sizes and Dimensions.

Thread DIA. - Pitch
(mm)
Overall Length
(mm)
Opposite Side
(mm)
5-0.8 30.5 24
6-1.0
8-1.25 38 27
10-1.25 46 30
14-1.5 51 38

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Stop Pins

Product name Stop Pins/Screw Type/T Standard
Part number SSTFH13-30
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Suitable as a stopper for stroke adjustment.

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Available sizes

■Stop Pins- Screw Type, T Standard

Material Hardness Surface Treatment
Head Height Fixed Head Height Configurable
EN 1.7220 Equiv. 46-50HRC 32-38HRC Electroless Nickel Plating
EN 1.4125 Equiv. 50-55HRC 40-45HRC -

■Sizes and Dimensions.

Opposite Side
(mm)
Thickness(mm) Thread Dia.
Fixed 0.5 mm Increments
5.5A 3 5.0 ~ 30.0 3
5.5 5
7 4
8 5
10 5.0 ~ 30.0 6
10B 8
13 5 8
13A 8
13B
14 5
14A 8
14B
17 5 5.0 ~ 30.0 10
17A 8
17B
19 5 12
19A 8
19B

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Accuracy Info

■Accuracy of Stop Pin.

Opposite Side
(mm)
Thickness Tolerance
(mm)
10B +0.01
0
13
13A

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IDEA NOTE Positioning unit descends.

After positioning, the positioning unit descends and escapes so as not to interfere with the next process.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

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      Each sub-assembly unit can be used as it is or can be edited.
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  • * Unit assembly CAD data consists of some sub-assemblies.
       Each sub-assembly unit can be used as it is or can be edited.

Application Overview

Purpose

  • Operation.
    • Workpieces are stopped at a predetermined position with rough accuracy.
    • The roller ascends from the standby position.
    • The roller slides laterally to position the workpiece (during positioning, the workpiece faces a stopper).
    • A camera of another unit inspects the workpiece.
    • The roller slides laterally and descends (to the standby position).
    • The workpiece is conveyed by the transfer part of another unit.

Points for use

  • A mechanism in which the unit descends after workpiece positioning to avoid interference with the next workpiece.

Target workpiece

  • Workpiece: panel.
  • Outer dimensions: W1000 x D1000 x t0.7mm.
  • Workpiece mass: 5.6kg.

Design Specifications

Operating Conditions or Design Requirements

  • Air cylinder operation direction: vertical.
  • Air cylinder stroke amount: 100mm.
    <Maximum stroke amount: 100mm>.
  • Air cylinder operation direction: horizontal.
  • Air cylinder stroke amount: 15mm.
    <Maximum stroke amount: 30mm>.
  • Outer dimensions: W289 (maximum) x D70 x H444mm.

Selection Criteria for Main Components

  • Horizontally-operating cylinder.
    • A compact cylinder is selected for space-saving purposes.

Design Evaluation

Verification of main components

  • Verify cylinder thrust load.
  • Horizontally-operating cylinder.
    • Conditional value: mass m = 16.6kg (overall weight of cylinder mounting parts + workpiece mass), friction coefficient μ = 0.3, load factor η = 1 (from catalog) (from catalogue), outstroke pressure area A1 = 491mm² (from catalog), operating pressure P = 0.4Mpa.
    • From load applied to cylinder: F = mgμ, F = 16.6 x 9.8 x 0.3 = 48.9N.
    • From cylinder output (during outstroke): F1 = η x A1 x P, F1 = 1 x 491 x 0.4 = 196.4N.
    • Safety factor: F1/F = 196.4/48.9 ≈ 4.

Other Design Consideration

  • The stroke of the positioning unit can be adjusted so as not to apply the cylinder thrust to the workpiece.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample picture MISUMI Part Number
For Price and Days to ship click on Part No.
Quantity
1 Air Cylinders MSCCS25-30-A-AM10-VT-TK0 1
2 Flow Rate Control Valves ASPSL6-M5 4
3 Screw Stopper STBBS8-60 1
4 Floating Joints FJCXS6-1.0 1
5 Floating Joints FJCXS10-1.25 1
6 Linear Bushings SLHICWS16 2
7 Linear Shaft SFJZ16-197-M6-N6-SC30 2
8 Stop Pins SSTFH13-30 1
9 Rotary Shaft SSFRGB-D16-L241.5-F26-H3-P8-N6 1
10 Oil Free Bushings MPBZ16-30 2
11 Retaining Rings NETWS8 1
12 Metal Washers WSSS16-8-1.5 2
13 Extra Low Head Cap Screws CBSTS6-12 2
14 Sensors for Air Cylinders MD13L3 2
15 Sensors for Air Cylinders MD13L3 2
  • The part list above contains only MISUMI parts.
    The list of parts and machined products of other manufacturers than MISUMI can also be downloaded by part list download (CSV).
  • You will find information on price and shipping days, in the Online Quote and Order System.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

    CAD Data Download (Unit Assembly)

    CAD Data Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when this application example is helpful.


    This data is utilized in order to list more useful application examples in the future.

    Cautions on the CAD data

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The dimensions of the MISUMI parts in the Data, which can be specifed at 1mm intervals, can be edited under historical data.
    6. The Data including the third-part components are made by the Company.

    Back to top

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