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Tensioner Idlers / smooth / flanged disc selectable / single bearing, double bearing / material selectable / treatment selectable (AFDF11.5-25)

Tensioner Idlers / smooth / flanged disc selectable / single bearing, double bearing / material selectable / treatment selectable AFDF11.5-25
  • Promotional pricing ends 31/12/2024
  • Volume Discount
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MISUMI

MISUMI

Product Details:

Manufacturer part number: AFDF11.5-25

Brand: MISUMI

Price: 20.74 €

Delivery time: 6 Days


Technical Data:

Material: [Aluminum] 2000 Series Aluminum Alloy (Duralumin)

Surface Treatment: Clear Anodize

O.D.: 25 mm

Bearing Position: Center Bearing Type

Groove Width W: 11.5 mm


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AFDF11.5-25

Back to the Category Toothed Pulleys/Timing Pulleys/Idler Pulleys

Technical Drawing - Toothed Pulleys/Timing Pulleys/Idler Pulleys

Idler Pulleys:Related Image
Open the technical drawing in the new window

Available dimensions and tolerances can be found under the tab More Information.
 

Basic Properties (e.g., material, hardness, coating, tolerance) - Toothed Pulleys/Timing Pulleys/Idler Pulleys

 
TypeMaterialSurface Treatment
No FlangeFlangedMain BodyFlangeBearing
AFBDAFDFAluminum Alloy 2000 seriesEN AW-5052 Equiv.SteelClear Anodize
BFBDBFDFEN 1.1191 Equiv.EN 1.0330 Equiv.Black Oxide
MFBDMFDFElectroless Nickel Plating
SFBDSFDFEN 1.4301 Equiv.Stainless Steel-

Further specifications can be found under the tab More Information.
 

Composition of a Product Code - Toothed Pulleys/Timing Pulleys/Idler Pulleys

■Center Bearing
Part Number-D
AFBD9-20

■Both Sides Bearing
Part Number-Nominal
AFBD11-15

General Information - Toothed Pulleys/Timing Pulleys/Idler Pulleys

Toothed pulley - synchronous pulley - belt pulley - product assortment

 

Selection details of toothed pulleys/timing pulleys/idler pulleys

- Material: aluminum, steel, stainless steel (stainless steel), plastic

- Coatings: uncoated, burnished, anodized, nickel-plated

- Profile form: 1.5GT, 2GT, 3GT, 5GT, P2M, P3M, P5M, P8M, S2M, S3M, S5M, S8M, S14M, T2.5, T5, T10, AT5, AT10, 5M, 8M, 14M, 8YU, H, L, MXL, XL, PowerGrip GT3: MR2, MR3, MR5

- ISO tolerances: H7

- Belt width (mm): 4, 4.8, 6, 6.4, 7, 7.9, 9, 9.5, 10, 12, 12.7, 15, 18, 19.1, 20, 25, 25.4, 26, 28, 30, 31, 38,1, 40, 50, 50.8, 53, 60, 74, 76.2, 100

- Belt width (inches): 0.19, 0.25, 0.31, 0.37, 0.5, 0.75, 1, 1.5, 2

- Number of teeth: 10 to 72

 

Description/Basics

The toothed pulley for mechanical engineering is intended for the transmission of force and torque. Timing pulleys enable a gear ratio of speeds through belt pulleys of different sizes. Timing pulleys are more efficient, durable and significantly more maintenance-friendly compared to chain transmissions.

How much torque and load a timing pulley can transmit depends on the width of the belt. The width of the belt must be calculated. It is recommended to ensure the belt is correctly tensioned. MISUMI already offers the suitable idler pulley and return rollers with integrated ball bearings. For design and design help follow this link.

Different profile shapes of the toothed belts and belt pulleys are responsible for the transmission of power. Depending on the positioning accuracy, the applied torque and the conveying weight, MISUMI offers the fitting pulley. Toothed belt drives are generally used in the industry in three areas:
Positioning: Timing pulleys is often used in 3D printers. A toothed pulley with a semi-circular profile (e.g., GT) is often used for the required position accuracy of a 3D printers. The round shape offers the benefit of little play when the direction changes.
Drive: toothed pulleys are also used for high torque. In most cases, a timing pulley with a rounded trapezoidal profile (e.g., S8M) is used. These are particularly well suited for the transmission of high forces, which occur in drives of various applications in order to drive mechanical components.
Conveying: toothed pulleys can also be used for transporting loads. A straight trapezoidal profile is often used for this purpose (e.g., AT). This toothed pulley shape offers a large surface for loading and transmitting of loads.

Which toothed pulley or timing pulley is the right one for your application depends on the respective task of the toothed belt drive. Different toothed disc profiles have proven themselves for each type of application.

Various bore hole shapes and fastening variants are available for shaft mounting. These allow fastening via set screws, keyways and by means of Mecha locks. Fastening via a clamping sleeve has the further advantage that it allows adjusting the alignment continuously. The MISUMI product assortment has these ready-to-install.

Application Examples - Toothed Pulleys/Timing Pulleys/Idler Pulleys

Application example: idler pulley - idler pully toothed with chain tensioner - toothed pulley with chain tensioner

Application example: idler pulley
(1) Idler pulleys, (2) chain tensioner

Application example: return roller - return roller with cantilever pin - synchronous pulley with on-board disc - toothed pulley with on-board disc

Application example: deflection roller
S (1) Toothed pulleys with crimp disc, (2) nut, (3) washer, (4) cantilever shaft, (5) retaining ring

Application example: synchronous pulleys - toothed pulleys with toothed belts - toothed pulley with screw-on clamp

Application example: timing pulleys
(1) Flat head screw, (2) Timing pulley, (3) Timing belt, (4) Screw-on terminal

Application example: toothed belt drives - toothed pulleys with crimp disc - idler pulley with crimp disc - tensioning of the toothed belt

Application example: of toothed belt drives
(1) Toothed belt, (2) driven toothed pulley with crimp disc, (3) idler pulley with crimp disc, (4) driving toothed pulley with crimp disc

 

Industrial Applications

3D printer industry
Automotive industry
Pharmaceutical industry
Packaging industry

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  1. 1
Part Number
AFDF11.5-25
Part Number
Standard Unit Price
Minimum order quantityVolume Discount
Standard
Shipping Days
?
RoHSMaterial Surface Treatment O.D.
(mm) 		Bearing Position Groove Width W
(mm) 		With or w/o Flange

20.74 €

1 Available 6 Days 10[Aluminum] 2000 Series Aluminum Alloy (Duralumin)Clear Anodize25Center Bearing Type11.5Provided

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  1. 1

Back to the Category Toothed Pulleys/Timing Pulleys/Idler Pulleys

Technical Drawing - Toothed Pulleys/Timing Pulleys/Idler Pulleys

Idler Pulleys:Related Image
Open the technical drawing in the new window

Specification Tables - Toothed Pulleys/Timing Pulleys/Idler Pulleys

■Center Bearing
Part NumberDFAApplicable Belt
Nominal Width		SBearing DimensionsRetaining RingUnit Price
TypeWinchmmNo.dBAFBD
MFBD
SFBD
AFDF
MFDF
SFDF		BFBD
BFDF		No FlangeFlanged
AFBDBFBDMFBDSFBDAFDFBFDFMFDFSFDF
No Flange
AFBD
BFBD
MFBD
SFBD

Flanged
AFDF
BFDF
MFDF
SFDF		920255-0402.5695ZZ54RTWS13RTWN13 --- ---
2530        
1025306019-2.5696ZZ65RTWS15RTWN15 --- ---
1125307-0603.0696ZZ65RTWS15RTWN15        
11.525307.5025-3.25696ZZ65RTWS15RTWN15        
14303590314698ZZ86RTWS19RTWN19 --- ---
153035110371004.5698ZZ86RTWS19RTWN19        
16404846000ZZ108RTWS26RTWN26        
19303614050-6.5698ZZ86RTWS19RTWN19 --- ---
35455.5628ZZ88RTWS24RTWN24        
455556200ZZ109RTWS30RTWN30        
22354517-15076000ZZ108RTWS26RTWN26 --- ---
45556.56200ZZ109RTWS30RTWN30        
26404821075-96000ZZ108RTWS26RTWN26 --- ---
45558.56200ZZ109RTWS30RTWN30 --- ---
50588.510        

■Both Sides Bearing
Part NumberNominalDFAApplicable Belt
Nominal Width		Bearing DimensionsUnit Price
TypeWinchmmNo.dBNo FlangeFlanged
AFBDAFDF
No Flange
AFBD

Flanged
AFDF		91515185-040675ZZx252.5  
20W2025676ZZx263  
111515187060675ZZx252.5  
202025676ZZx263  
11.51515187.5025-675ZZx252.5  
202025676ZZx263  
1520202511037100686ZZx265  
252530688ZZx285  
1925253214050-688ZZx285  
30W3036688ZZx285  
2225253217-150688ZZx285  
35W35456000ZZx2108  
2640W404821075-6000ZZx2108  
45W45556201ZZx21210  
2760606722-2006201ZZx21210  
3245455527100250  
65657427  
3755556732-300  
65657432  
4570708040150-6202ZZx21511  
4960606744-400  
70708044  
5860606753500  
5970708054200-  

 

Basic information

Type Idlers Timing Pulleys/Idlers Idlers

This page is Tensioner Idlers / smooth / flanged disc selectable / single bearing, double bearing / material selectable / treatment selectable, part number AFDF11.5-25.
You can find the detail information about specifications and dimensions on part number AFDF11.5-25.

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Basic Attributes

  • Type

    • AFBD
    • AFDF
    • BFBD
    • BFDF
    • MFBD
    • MFDF
    • SFBD
    • SFDF

    Clear

  • Material

    • EN 1.1191 Equiv.
    • Aluminum
      • 2000 Series Aluminum Alloy (Duralumin)
    • EN 1.4301 Equiv.

    Clear

  • Surface Treatment

    • Not Provided
    • Black Oxide
    • Clear Anodize
    • Electroless Nickel Plating

    Clear

  • Bearing Position

    • Both Side Bearing Type
    • Center Bearing Type

    Clear

  • Groove Width W(mm)

    • 9
    • 10
    • 11
    • 11.5
    • 14
    • 15
    • 16
    • 19
    • 22
    • 26
    • 27
    • 32
    • 37
    • 45
    • 49
    • 58
    • 59

    Clear

  • With or w/o Flange

    • Not Provided
    • Provided

    Clear

  • Filter by CAD data type

    • 2D
    • 3D

    Clear

Filter by standard shipping days

    • All
    • Same day
    • 6 Days or Less
    • 10 Days or Less

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Optional Attributes

Frequently Asked Questions (FAQ)

Question:

Do you have any belt pulleys without a hole?
Answer:

The MISUMI toothed pulleys always have a pilot bore. It is expanded depending on your configuration. It provides the advantage that the belt pulleys are already provided with a suitable shaft bore ready for installation. Therefore, it does not require time-consuming post-processing.
Question:

Do you have timing pulleys made of aluminum?
Answer:

The MISUMI online shop also offers timing pulleys or toothed pulleys in aluminum. Furthermore, we are also offering belt pulleys in steel and stainless steel. The return rollers and idler pulleys for the timing belts are also available in plastic.
Question:

Is a transmission with toothed belt pulleys possible?
Answer:

With toothed pulleys, a gear ratio is possible in a drive. The gear ratio is established based on the number of teeth on the belt pulleys. It should be ensured that the minimum number of teeth of the timing pulley disc is not undercut.

Question:

Which type of the toothed belt pulley can be clamped during assembly?
Answer:

There are a number of ways to install timing pulleys on a shaft. For applications that are not exposed to high torque, such as conveyors, it can be sufficient to fasten a timing pulley using clamping threaded pins. For this purpose, the shaft should have a flat surface.
For higher loads, a toothed pulley with a keyway can also be used.
A further variant is the fastening of a timing pulley via a conical chip sleeve. Depending on the type of Mecha lock, the timing pulley requires lateral internal threads, which can be added through additional options in the MISUMI online shop.
A timing pulley with a bore hole can also be combined with a Mech lock. MISUMI is offering this combination as a set.

Question:

Where do you position the tension roller?
Answer:

If an idler pulley should be utilised, it should be positioned on the sag side. This means that the idler pulley is attached to the side not subjected to pull.
Ideally, a toothed idler pulley is mounted on the inside of the toothed belt. The tensioning roller should always be larger than the smallest toothed idler pulley of the belt drive system.
If an idler pulley must tension the toothed belt from the outside, then a non-toothed (flat) idler pulley should be used. Cantilever pins, which MISUMI offers in various geometric versions, are suitable for fastening.

Question:

Which parallel key can be used for the toothed pulleys?
Answer:

The parallel key size is based on the shaft diameter. In this case, it is recommended using the MISUMI parallel keys, as they fit better when MISUMI toothed pulleys are used. See Overview available as PDF for keyway tolerances.
Question:

Is a timing pulley with a round profile better?
Answer:

Timing pulleys and round-profile timing belts are not recommended for every application. For example, the round profile shape is well suited for applications that require high positioning accuracy. Therefore, they are often used in 3D printers and scanners. Compared to other profile shapes, the round profile shape has a higher wear resistance. Another advantage of the round profile shape is the minimized play in the return (reverse play).
Question:

Which belt pulley is suitable for Gates toothed belts?
Answer:

The GT and EV timing pulleys are suitable for Gates’ toothed belts. However, these require you put attention to the slope (distance of the teeth) of the toothed belt. It must be checked whether these correspond to the selected toothed pulley.
Question:

Are the curtain discs necessary for the toothed pulleys?
Answer:

It is recommended using the smaller belt pulleys particularly with curb disc. The curb disk ensures that the toothed belt does not migrate down from the toothed belt pulley. Even with the smallest misalignment of a pulley, there may be a risk that the toothed belt will move and jump during operation.
Question:

How is the gearing of the toothed pulleys manufactured?
Answer:

The gear teeth of the MISUMI toothed belt pulley are mainly pushed. This ensures high manufacturing accuracy. As a result, the teeth fit precisely into the toothed belt profile of the timing belts and ensure optimal power and torque transmission.

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Variation of this product

Part Number
AFBD11.5-15
AFBD11.5-20
AFBD11.5-25
AFDF14-30
AFDF15-20
AFDF15-25
Part NumberStandard Unit PriceMinimum order quantityVolume DiscountStandard
Shipping Days
?		RoHSMaterial Surface Treatment O.D.
(mm) 		Bearing Position Groove Width W
(mm) 		With or w/o Flange

19.35 €

1 Available 6 Days 10[Aluminum] 2000 Series Aluminum Alloy (Duralumin)Clear Anodize15Both Side Bearing Type11.5Not Provided

18.73 €

1 Available 6 Days 10[Aluminum] 2000 Series Aluminum Alloy (Duralumin)Clear Anodize20Both Side Bearing Type11.5Not Provided

16.08 €

1 Available 6 Days 10[Aluminum] 2000 Series Aluminum Alloy (Duralumin)Clear Anodize25Center Bearing Type11.5Not Provided

21.26 €

1 Available 6 Days 10[Aluminum] 2000 Series Aluminum Alloy (Duralumin)Clear Anodize30Center Bearing Type14Provided

23.92 €

1 Available Same day

Stock

10[Aluminum] 2000 Series Aluminum Alloy (Duralumin)Clear Anodize20Both Side Bearing Type15Provided

23.41 €

1 Available Same day

Stock

10[Aluminum] 2000 Series Aluminum Alloy (Duralumin)Clear Anodize25Both Side Bearing Type15Provided

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