Shaft types in mechanical engineering – linear shafts, rotary shafts, rods and how to ensure that you always make the right choice

Shafts are an important part in the engineering industry as they connect different components. Different types of shaft are used in mechanical engineering, including linear shafts, rotary shafts, and rods. There are several factors to consider when selecting the best shaft for a specific application. These include the type of application, the performance requirements and the type of shaft that is best suited for the application. If you make the right choice, you can be sure that the machine will work efficiently and achieve the desired results.

What are linear shafts?

Linear shafts are an important part in the field of mechanics. These shafts mainly provide a linear motion and are often used in the design of mechanical components. Linear shafts are used in a wide range of applications, including machinery, vehicles, wind turbines and many more.

Linear shafts are a special type of mechanical shaft that carry out linear motion in one direction. These shafts usually work with a series of components that move along the length of the shaft. The movements can be either slow or fast, depending on the shaft type used.

Linear shafts can be used in many different mechanical components, including bearings, motors, gears, couplings and much more. These components help operate the machine and move along the length of the shaft to create the motion. Linear shafts can be customized specifically to different application and usages, and easily integrated into various precise linear motion profiles.

Picture of linear shafts

Cylinder shafts or solid shafts are the most commonly used form of linear shaft. They consist of a single smooth cylinder connected to different components at both ends. They are usually made of steel or other metals and are often used in machines such as machine tools, gears and other mechanical components.

 

What are rotary shafts?

Rotary shafts are used in applications where continuous rotation is required, such as motors, machine tools, fans and other equipment.

Rotary shafts are made of metal or plastic and can be produced from different materials. They are designed to enable continuous rotation in a given direction while providing a strong and stable structure. Rotary shafts can be used in combination with a variety of mechanical components such as bearings, belts, chains and other moving parts.

Rotary shafts are used in applications with high speeds and high loads. They are therefore very important in ensuring consistent and reliable performance. Examples of frequently used rotary shafts include ball bearings, bevel gears, gears, worm wheels and others.

Rotary shafts are usually available in different sizes and shapes and are adapted to the requirements of the specific application. They are used with other mechanical components. Examples of these components, which are very often used in combination with rotary shafts, include bearings, couplings, belts, coupling sleeves, belt drives, clutch housings, belt wheels, clutch discs, clutch gears and many more.

Picture of rotary shafts

Where are rotary shafts used?

Rotary shafts are used in many different applications in the fields of mechanical engineering and automation technology. They are often found in aircraft engines, automotive engines, refrigerators, washing machines, air conditioning systems, robotics, printing machines and many more. They are an important part in mechanical engineering and are used to transfer force, for calibration, control and to generate mechanical movements.

Rotary shafts are used to join individual components with each other. Some examples include swivel joints, couplings, drive shafts, ball joints, and other mechanical components. These can be used to create a mechanical movement or to join individual components together.

They can be used to accurately control robotic movements such as gripping, turning, lifting and moving. This technology enables complex movements, such as gripping an object or pushing an object, to be controlled with practically complete precision. Click here to read more about optimal bearings for rotary shafts and torsion shafts.

What are rods?

Rod is a commonly used term in mechanics and mechanical engineering. It refers to a long, straight component that is used to transfer forces and to move machines.

Rods are often used as connecting elements in mechanics and mechanical engineering to connect different parts and enable movement or transfer forces. They are usually made of steel or aluminium.

Different types of rod are used in mechanics and mechanical engineering. Straight rods, threaded rods, spindles and bolts are some of the most common. Each of them has its own specific task and function.

Straight rods are one of the most commonly used rods in mechanics and mechanical engineering. They are often used as a connecting element or as a lever to transfer movements or forces. Some of the most common applications for straight rods include connecting motors and machines, transferring lever forces, connecting components and machine assembly.

Threaded rods are a special type of rod fitted with a thread to enable attachment. They are usually made of stainless steel or aluminium and can be either straight or curved. They are frequently used to connect components or to enable attachments.

Picture of rods

Shaft holders

Shaft holders are used to attach shafts or shaft elements to a machine or machine part or support them.

Shaft holders are usually made of metal and consist of two parts. The first part is a metal bracket, which is mounted on the shaft element. The second part is a counterpart that is installed in the machine and holds the bracket in place. These two parts are joined to each other with screws or bolts.

The purpose of a shaft holder is to keep the shaft in place while it is rotating or stationary and transferring energy to the machine. The shaft holder ensures that the shaft is not pulled out of the axle, stretched or bent.

Shaft holders must be robust and reliable so that they can provide the necessary support to the shafts and shaft elements. They must be able to absorb the movements of the shaft and protect the shaft from the effects of external forces such as vibrations and shocks. They must also protect the shaft material from damage.

The most important terms – shaft types explained in brief

  • Linear shafts are suitable for simple, linear motions. They are used to guide or as a rail for attached parts, e.g. plain bearings. They absorb mainly bending forces.

Sample application of linear shafts

  • Rotary shafts are suitable for rotary motions. The rotating shaft between the motor and the gearbox, for example They absorb mainly torsion forces.

Sample application of rotary shafts

  • Rods are suitable for rigid fastenings and connections of individual components.

Sample application of hex posts

  • Shaft holders hold the shafts in place. Bearings (e.g. ball bearings) are used to "hold" rotary shafts so that the shaft can still rotate. They absorb mainly bending forces.

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