Positioning

Spring plungers overview - Functions, types, materials and mounting types

From locking, positioning to ejecting - spring plungers are small but crucial components in machines, fixtures and automated systems. Their variety of designs, materials and mounting styles makes them extremely versatile - but also require explanation. In this article, you will obtain a practical overview of the most important functions, types and materials as well as valuable information on the correct selection and professional installation.

14 Minutes read

Types of proximity switches in mechanical engineering quality assurance (high-precision switches)

High-precision switches are used in mechanical engineering when the task at hand is determining exact positions, checking manufacturing tolerances, or for process monitoring. Depending on the application, there are different types of switches that this article presents in detail.

5 Minutes read

Reamer bolts and their advantages for an aligned assembly

In many industries, from mechanical engineering to tool making and precision mechanics, the precisely tolerated positioning of components determines the quality and longevity of a product. Conventional threaded joints are often insufficient to precisely align and securely join components. This is where reamer bolts come into play – they ensure a play-free guide in bores and ensure repeatable assembly with the highest precision. In this article, you will learn why reamer bolts are the better choice for aligned joints, and the role of tolerances, thread runouts, and undercuts for optimal assembly.

7 Minutes read

Profile Rail Guides - Installation and Maintenance of Linear Guides

How do you achieve the optimum ratio of precision to efficiency when installing and maintaining profile rail guides? In our blog, we highlight different installation methods, explain the difference between mounting and reference surfaces, and provide valuable tips for precise alignment. You will also learn about permissible mounting deviations and how regular maintenance or even maintenance-free concepts can affect the service life of your linear guides.

9 Minutes read

Linear Systems - Stability and precision by combining linear units with linear guides

In modern production and automation systems, precision and stability are critical to quality and efficiency. The right combination of linear units and linear guides not only optimizes motion accuracy, but also increases system rigidity, durability, and load capacity. In this blog, we’ll explore how you can improve the performance of your machines through the targeted selection and integration of linear units and additional guides – from optimal sizing to load sharing concepts to practical implementation strategies for demanding industrial applications.

11 Minutes read

Proximity switch vs. limit switch - Differences and areas of application

In industrial automation and control technology, precise and reliable switching operations are essential. But which technology is right for your application? Mechanical limit switches offer robustness and ease of use, while non-contact proximity switches offer high precision and durability. This blog provides you with a detailed comparison of both systems, explains their operation, differences, and areas of application, and provides valuable insights into key parameters such as sensing range, switching hysteresis, and detection distance.

16 Minutes read
Example of a feeler gauge
Example of a feeler gauge

Gauge design explained: Inspection fixtures for quality assurance

Gauges in mechanical engineering and modern manufacturing play a central role in meeting the highest quality requirements and standards. Test gauges guarantee fast and accurate test processes without having to rely on complicated measuring technology. Inspection fixtures for material testing machines are easily adaptable to individual components. But what types of gauges and test fixtures are there? How are these structured and what components and materials are suitable when creating such a test fixture? Learn all about this in this article.

9 Minutes read

Test technology - Positioning

Precise workpiece positioning is essential for reproducibility of measurement values in metrology, testing and gauge construction. Only when workpieces are precisely positioned and fixed can actual and target conditions be reliably compared to each other. This article highlights the challenges of positioning, introduces key components, and demonstrates how modern testing methods ensure accurate alignment.

8 Minutes read

Profile Rail Guides - Precision Standards of MISUMI Profile Rail Guides

What makes a linear guide profile rail guide the first choice for precise and resilient motion control? In our blog, you will learn all about the design, the different versions, dimensional tolerances and the key parameters, such as running parallelism, preload and axial play. We show how these features work together perfectly to ensure the highest precision and durability – and how you can best match these components to your needs.

11 Minutes read

Drill Bushings - Benefits/Types/Application/Overview of Standards

Drill bushings are an important part of machining workpieces. They are used to guide the boring tool safely and precisely, thus ensuring an exact bore. This article details the benefits, types, applications, and standard overviews of drill bushings.

8 Minutes read

Types and Applications of Set Collars and Clamping Rings

Set collars and clamping rings are important components in mechanical engineering. Their function is to secure machine components in a specific position on a shaft or axis. This article introduces different versions, selection criteria, and fields of applications.

6 Minutes read

Positioning Stages as Optimal Guide in the Machine – Overview and applications

This article explores the different types of manual stages and their applications. Manual stages are special tables that are used, among other things, in quality assurance and automated measuring technology for calibration and process monitoring.

5 Minutes read

Manual locating units – Precision in small spaces

Locating units play a central role in mechanics and are essential for designers in many different applications. In this article, we will review how locating units, their different types and their applications work.

7 Minutes read

Position determination of workpieces in positioning jigs

The automation of many processes in the industry, production and assembly requires precise knowledge of the framework conditions and required movement sequences. Positioning Jigs are often used for this purpose. The position determination of a component must be clearly defined in the device. The workpiece holder defines the position in order to carry out a repeatable inspection or to receive materials such that they can be produced relative to a home position. Various Positioning Jigs from tool & die making, such as test devices or assembly devices, are used for this purpose.

7 Minutes read