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No.000077 Pressure labeling fixture
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25

Long stroke toggle mechanism

Related Category

Extension Spring

Extension Spring
Product name Extra Light Load/Light Load/Light to Medium Load/Medium Load
Part number AUA8-65
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes | Performance info. | Technical calculations

Selection criteria

Operational load

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Available sizes

■Tension spring (Overview)

Load type Material O.D.
Range 		Free length
range 		Both ends hooked
Spring Steel EN 1.4301 Equiv. S-shape 90 degree S
Ultra light load ○ ○ Ø2 - 12 10 - 100 ○ -
Light load ○ △ Ø2 - 20 10 - 175 ○ △
Light-Med. load ○ △ Ø2 - 20 10 - 175 ○ △
Med. load ○ △ Ø2 - 24 10 - 200 ○ △
Med.-Heavy load ○ - Ø2 - 12 10 - 100 ○ -
Heavy load ○ △ Ø3 - 24 10 - 200 ○ △

○: All selectable
△: Some are not available
-: Not available

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Performance info.

■Load info. on tension spring

Load type Reference load (N)
Min. Max.
Ultra light load 0.69 19.6
Light load 1.86 78.45
Light-Med. load 2.45 98.07
Med. load 3.53 225.55
Med.-Heavy load 6.47 83.36
Heavy load 8.8 430.51

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Technical calculations

■Tension spring load calculations

P = Pi + (k x F)

P: Load (N)
Pi: Initial tension (N)
k: Spring constant (N/mm)
F: Deflection (mm)

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Stationary Handle

Stationary Handle
Product name Stationary Handles/Offset/Spherical Knob
Part number LAGNS5-30-60-30
Features The length can be specified and the angle can be selected within the allowable range.
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes

Selection criteria

Ergonomically shaped and easy to generate force for this manual operation.

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Available sizes

■Offset lever

Material / Surface treatment
Grip knob Lever
Phenolic resin (Black) EN 1.1191 Equiv. Cationic paint (Black)
EN 1.4301 Equiv. / -

■Sizes and Dimensions

Shape Thread DIA. Dimension (mm) Angle (Select)
M (Coarse) [L 1 ] [L 2 ] [A]
Grip type

Ball knob type 		5 30 60 30
6
8 30 ~ 100
Configure in 10mm increment 		60 ~ 100
Configure in 10mm increment 		30　45　60　90
10
12

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Oil-Free Metal Bushing

Oil-Free Metal Bushing
Product name Oil Free Metal Bushings
Part number SMZF8-8
Features Optimized for use in high load, low speed applications.
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes | Accuracy Info | Performance info.

Selection criteria

Suitable for low speed motion

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Available sizes

■Oil-free metal bushing (Flanged)

■Sizes and Dimensions

I.D.
(mm) 		Length (mm) Material
6 6 - 12 (2Increment) Cast Iron Class No.35
Special solid lubricant
8 8 - 12 (2Increment) , 15
10 10, 12, 15, 20
12 10, 12, 15, 20, 25
15 15 - 30 (5Increment)
16 15 - 30 (5Increment)
20 20 - 30 (5Increment) , 40
25 25, 30 - 50 (10Increment)
30 30 - 60 (10Increment)

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Accuracy Info

■Accuracy of oil-free bushings

I.D. (mm) Tolerance G6
6 +0.014
+0.005
8
10
12 +0.017
+0.006
15
16
20 +0.020
+0.007
25
30

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Performance info.

■Allowable properties of oil-free bushings (Reference values)

Periodical lubrication No lubrication
Max. allowable load 8N/mm² 5Nmm²
Max. allowable speed 0.25m/s 0.15m/s
Max. allowable PV value 0.8N/mm² ･ m/s 0.5N/mm² ･ m/s

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IDEA NOTE Long stroke toggle mechanism

Long stroke toggle mechanism with shaft and spring combination

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

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    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.

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    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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  • * Unit assembly CAD data consists of some sub-assemblies.
       Each sub-assembly unit can be used as it is or can be edited.

Application Overview

Purpose

  • Labels are pressure bonded on stainless steel cases with manufactured toggle mechanism.

Points for use

  • Labeling is manual, lever operated toggle mechanism.

Target workpiece

  • Stainless steel case
    External dims.: W50 x D30 x H19mm
  • Label
    External dims.: W50 x W30 x t (mm)

Design Specifications

Operating Conditions or Design Requirements

  • External dimensions: W135 x D150 x H350mm (Top edge of side plate)
  • Moving section stroke: 50mm

Required Performance

  • Operating load: 27.15N
    Combination of compression and tension springs.

Selection Criteria for Main Components

  • Tension springs
    • Extra light tension spring with long stroke.

Design Evaluation

Verification of main components

  • Select a spring type with appropriate operation load.
  • Operational force
    • Operational force = Compression spring load + Tension spring load = 13.72 + 13.43 = 27.15N
  • Compression spring load
    • Calculation formula: Reaction force F = kx
    • Assumed applied pressure load (2pcs. used): 13.72N
    • Assumed deflection when lever operated: x = 7mm (when set 1mm, stroked 6mm)
    • k = F / x / (number of springs) = 13.72 / 7 / 2 = 0.98
    • Spring constant: k = 0.98N/mm selected
  • Tension spring load
    • Calculation formula: Reaction force F = kx + initial tension
    • Assumed operation load (2pcs. used): F = 13.43N
    • Initial tension: 1.08N
    • Assumed deflection in operation: x = 74.4mm (when set 24.4mm, stroke 50mm)
    • Spring constant: k = (13.43 - 1.08) / 74.4 / 2 = 0.083N/mm selected

Other Design Consideration

  • Connection of the lever operation section and moving section is established by a linking mechanism.
  • Shafts act as guides to allow for smooth operation.
  • Compression spring load is adjusted by adjusting base guide position.
  • Lubrication-free bushings are used for smooth sliding operation .

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample picture MISUMI Part Number
For Price and Days to ship click on Part No. 		Quantity
1 Tension Springs AUA8-65 2
2 Spring UL10-20 2
3 Post For Tension Spring SAIPOZ4-20 4
4 Linear Shaft SSAFZ8-94-F8-M6-N3-SC20 2
5 Linear Shaft SSFJZ8-134-M3-N3-SC20 2
6 Offset handles LAGNS5-30-60-30 1
7 Precision Pivot Pins SCDG10-35 1
8 Precision Pivot Pins SCDG6-35 1
9 Precision Pivot Pins SCDG6-22 1
10 Oil Free Bushings JZF10-6 2
11 Oil Free Bushings JZF6-3 4
12 Metal Bushing SMZF8-8 4
13 Parallel Keys KESS4-15 2
14 Metal Washers TWSSM12-4-1 2
15 Metal Washers FWSSS-D12-V8.5-T1.0 2
  • The part list above contains only MISUMI parts.
    The list of parts and machined products of other manufacturers than MISUMI can also be downloaded by part list download (CSV).
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

    CAD Data Download (Unit Assembly)

    CAD Data Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when this application example is helpful.


    This data is utilized in order to list more useful application examples in the future.

    Good IDEA!

    Cautions on the CAD data

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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