ZK2, Vacuum Unit, Ejector System with Valve
[Features]
· Built-in digital pressure switch for vacuums, with energy-saving function. Cuts the air supply upon reaching vacuum: Leading to 90% reduction in air consumption
· Has a 2-stage ejector structure that increases suction flow rate by 50% and reduces air consumption by 30% (compared to SMC's single-stage ejectors)
· Compact and lightweight, with a 28% reduction in volume (88 cm3) and a 59% reduction in weight (81 g) compared to conventional products
· Reduced wiring for single units as well as manifolding.
· Once the supply valve is switched ON, the vacuum generation state is maintained even if the power is cut off. This reduces power consumption.
(i)Remark
- CAD data is not available for some models.
- The product images are representative images only. Please refer to the manufacturer's catalog for shape details.
Part Number
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Vacuum Unit, Ejector System ZK2 Series Specifications
Ejector external appearance
- Vacuum switch: pressure sensor, vacuum pressure switch, with energy-saving function, vacuum pressure switch, without vacuum switch
- Nozzle diameter: 0.7 mm, 1 mm, 1.2 mm, 1.5 mm
- Air pressure supply (PV) port: ø6 mm, ø1/4" one-touch fittings
- Vacuum (V) port: ø6 mm, ø8 mm one-touch fittings, ø1/4", ø5/16" one-touch fittings
- Supply and release valve rated voltage: 12, 24 V DC
Structural Drawing
With pressure sensor
Lead wire with connector for switch with energy-saving function
With high noise reduction silencer
With vacuum pressure switch
Components
| Number | Part Name | Main Materials | Note |
|---|---|---|---|
| 1 | Valve Body Assembly | Resin | If not resin, HNBR, NBR, steel, etc. are also used |
| 2 | Needle Assembly | Brass | If not electroless nickel plated brass, resin, steel and NBR are also used |
| 3 | Ejector Body Assembly | Resin | If not resin, HNBR, NBR, steel, etc. are also used |
| 4 | Ejector Assembly | Resin | If not resin, NBR is used |
| 5 | Filter Case Assembly | Resin | Case body: polycarbonate |
Replacement Parts
| Number | Part Name | Note |
|---|---|---|
| 6 | Valve Assembly | - |
| 7 | Connector Assembly | Solenoid valve connector 3-wire (for double), 2-wire (for single) |
| 8 | One-Touch Fitting Assembly | Standard supply (PV) port: ø6 mm and ø1/4" |
| 9 | Sound-Absorbing Material | 10 pieces per set |
| 10 | Vacuum Port Adapter Assembly | With one-touch fitting and filter element (case material: polycarbonate) |
| 11 | Filter Element | Nominal filtration rating: 30 μm, 10 pieces per set |
| 12 | Check Valve | For replacement or additions to prevent manifold exhaust interference, 10 pieces per set |
| 13 | Vacuum Pressure Switch Assembly | With 2 screws, 1 gasket |
| 14 | Lead Wire with Connector | - |
| 15 | Pressure Sensor Assembly | With 2 screws, 1 gasket |
| 16 | High Noise Reduction Silencer Case Assembly | With sound-absorbing material (part no.: ZK2-SE4-6-A) |
Drawing / Single Unit
With high noise reduction silencer exhaust
With port exhaust
Ejector System, Single Unit, With Supply Valve / Release Valve, Without Switch / Pressure Sensor
(Unit: mm)
ZK2(A, B, G)□(K, R)□NL2-□ dimensional drawing
Ejector System, Single Unit, With Supply Valve, Without Switch / Pressure Sensor
(Unit: mm)
ZK2(A, B, G)□J□NL2-□ dimensional drawing
- *1 For the silencer exhaust type, air is exhausted from the slits on both sides. (Do not cover both sides. Leave at least one side open for release.)
- *2 For the port exhaust type, air is exhausted from the one-touch fitting.
- *3 Pilot pressure exhaust is shared with ejector exhaust.
- *4 See the manufacturer's catalog for dimensions with the bracket mounted.
- *5 Nozzles with a diameter of 12 and 15 have an exhaust port.
- *6 See the manufacturer's catalog for information regarding high noise reduction silencer case assembly part numbers and maintenance.
| PV Port Type | B | ||
|---|---|---|---|
| Metric Size | 06 | ø6 mm | 9.7 |
| Inch Size | 07 | ø1/4" | 12.3 |
| V Port Type | A | C | ||
|---|---|---|---|---|
| Metric Size | 06 | ø6 mm | 8.25 | 4 |
| 08 | ø8 mm | 11.4 | 6 | |
| Inch Size | 07 | ø1/4" | 10.8 | 4.76 |
| 09 | ø5/16" | 11.4 | 6 | |
Vacuum Unit ZK2 Series Manifold Structure
Exploded view of manifold
Components
| Number | Part Name | Main Materials | Note |
|---|---|---|---|
| 1 | End Plate D Assembly | Resin | If not resin, HNBR, NBR, steel, etc. are also used |
| 2 | End Plate U Assembly | Resin | If not electroless nickel plated brass, resin, steel and NBR are also used |
Replacement Parts
| Number | Part Name | Note |
|---|---|---|
| 3 | Tension Bolt Assembly | 2 pieces per set |
| 4 | Port Plug Assembly | Plug for changing PV port to single side supply specification. (Common for both metric and inches) |
| 5 | Port Plug Assembly | Plug for changing PS and PD ports to single side supply specifications. (Common for both metric and inches) |
| 6 | One-Touch Fitting Assembly | Metric size: ø8 mm, Inch size: ø5/16" |
| 7 | Sound-Absorbing Material | 2 pieces per set, Material: non-woven fabric (silencer cover not included) |
| 8 | DIN Rail | For the recommended length for each manifold station, refer to the drawing. |
| 9 | Connector Housing Assembly | Even number of stations only (if a connector for odd numbers is required, specify the connector number required plus 1 station) |
Increasing Manifold Stations (Individual Wiring Specifications)
- 1. Remove the tension bolts (2 pcs.)
- 2. Remove the end plate U (take care not to drop the gasket).
- 3. Mount a single unit for extra station(s) for manifolds to the end surface of the U side. (Do not let the gasket get caught)
- 4. Mount the end plate U with the appropriate tension bolts for the given number of stations. (Tightening torque: 0.75 N·m)
Notes
- *Refer to the manufacturer's catalog for product information not detailed above.
- The product images are representative images only.
Part Number
|
|---|
| ZK2A10K5PLA-06 |
| ZK2A10K5RW-06-K |
| ZK2A10K5TL-08 |
| ZK2A10R5ALA-06 |
| ZK2A10R5CL-08-BK |
| ZK2A10R5NL2A-06 |
| ZK2A15K5NL2-08 |
| ZK2A15R5CL-06-B |
| ZK2B10K5RW-08 |
| ZK2G15R5TL-06-BDJ |
| Part Number |
Standard Unit Price
| Minimum order quantity | Volume Discount | Additional Function | Air Consumption Flow Rate (l/min) | Vacuum Port One-Touch Fitting Size | Air Supply Port Connecting Port Shape | Air Supply Port One-Touch Fitting Size | Application | Suction Flow (l/min) | Nozzle Diameter | Exhaust specifications | Exhaust port | Combination of supply valve and release valve | Electrical entry | Vacuum pressure sensor | Output specifications | Unit specifications | Lead wire specifications | Accessories | Vacuum switch electrical entry | Vacuum break flow adjusting needle | Options | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
261.15 € | 1 | 19 Days | Silencers / Filter / Valves For Vacuum Generation / Reverse Check Valve (Vacuum Retention) / Vacuum Destructive Valve | 40 | Ø6 | Single-Action Coupling | Ø6 | Single Item | 44 | 1.0mm | Silencer exhaust | - | Supply valve (N.C.) / release valve (N.C.) | L-type plug connector | Pressure sensor | Analog output 1 to 5 V (0 to −101 kPa) | - | Lead wire with connector | No | With lead wire for pressure switches | No | - | ||
343.23 € | 1 | 98 Days | Silencers / Filter / Valves For Vacuum Generation / Reverse Check Valve (Vacuum Retention) / With LED Display, Pressure Switch for Vacuum / Vacuum Destructive Valve | 40 | Ø6 | Single-Action Coupling | Ø6 | Single Item | 44 | 1.0mm | Silencer exhaust | - | Supply valve (N.C.) / release valve (N.C.) | L-type plug connector | Digital pressure switch for vacuum with energy-saving function | PNP 1 output (-100 to 100 kPa) | With unit selection function | With dedicated lead wire for switch with energy-saving function | No | With dedicated lead wire for switch with energy-saving function | Screwdriver operation type | - | ||
261.15 € | 1 | 4 Days | Silencers / Filter / Valves For Vacuum Generation / Reverse Check Valve (Vacuum Retention) / Vacuum Destructive Valve | 40 | Ø8 | Single-Action Coupling | Ø6 | Single Item | 44 | 1.0mm | Silencer exhaust | - | Supply valve (N.C.) / release valve (N.C.) | L-type plug connector | Pressure sensor | Analog output 1 to 5 V (-100 to 100 kPa) | - | Lead wire with connector | No | With lead wire for pressure switches | No | - | ||
311.73 € | 1 | 26 Days | Silencers / Filter / Valves For Vacuum Generation / Reverse Check Valve (Vacuum Retention) / With LED Display, Pressure Switch for Vacuum / Vacuum Destructive Valve | 40 | Ø6 | Single-Action Coupling | Ø6 | Single Item | 44 | 1.0mm | Silencer exhaust | - | Supply valve (self-holding / release valve linked) / release valve (N.C.) | L-type plug connector | Digital pressure switch for vacuum | NPN 2 outputs (0 to −101 kPa) | With unit selection function | Lead wire with connector | No | With lead wire for sensors | No | - | ||
325.02 € | 1 | 98 Days | Silencers / Filter / Valves For Vacuum Generation / Reverse Check Valve (Vacuum Retention) / With LED Display, Pressure Switch for Vacuum / Vacuum Destructive Valve | 40 | Ø8 | Single-Action Coupling | Ø6 | Single Item | 44 | 1.0mm | Silencer exhaust | - | Supply valve (self-holding / release valve linked) / release valve (N.C.) | L-type plug connector | Digital pressure switch for vacuum | PNP 2 outputs (0 to −101 kPa) | With unit selection function | Lead wire with connector | With 1 bracket for single unit (mounting screws attached) | With lead wire for sensors | Screwdriver operation type | - | ||
194.00 € | 1 | 26 Days | Silencers / Filter / Valves For Vacuum Generation / Reverse Check Valve (Vacuum Retention) / Vacuum Destructive Valve | 40 | Ø6 | Single-Action Coupling | Ø6 | Single Item | 44 | 1.0mm | Silencer exhaust | - | Supply valve (self-holding / release valve linked) / release valve (N.C.) | L-type plug connector | No | Without pressure switch/sensor | - | Lead wire with connector | No | Without pressure switch/sensor | No | - | ||
194.00 € | 1 | 39 Days | Silencers / Filter / Valves For Vacuum Generation / Reverse Check Valve (Vacuum Retention) / Vacuum Destructive Valve | 90 | Ø8 | Single-Action Coupling | Ø6 | Single Item | 67 | 1.5mm | Silencer exhaust | - | Supply valve (N.C.) / release valve (N.C.) | L-type plug connector | No | Without pressure switch/sensor | - | Lead wire with connector | No | Without pressure switch/sensor | No | - | ||
315.05 € | 1 | 98 Days | Silencers / Filter / Valves For Vacuum Generation / Reverse Check Valve (Vacuum Retention) / With LED Display, Pressure Switch for Vacuum / Vacuum Destructive Valve | 90 | Ø6 | Single-Action Coupling | Ø6 | Single Item | 67 | 1.5mm | Silencer exhaust | - | Supply valve (self-holding / release valve linked) / release valve (N.C.) | L-type plug connector | Digital pressure switch for vacuum | PNP 2 outputs (0 to −101 kPa) | With unit selection function | Lead wire with connector | With 1 bracket for single unit (mounting screws attached) | With lead wire for sensors | No | - | ||
333.27 € | 1 | 39 Days | Filter / Valves For Vacuum Generation / Reverse Check Valve (Vacuum Retention) / With LED Display, Pressure Switch for Vacuum / Vacuum Destructive Valve | 40 | Ø8 | Single-Action Coupling | Ø6 | Single Item | 56 | 1.0mm | Port exhaust | ø8 | Supply valve (N.C.) / release valve (N.C.) | L-type plug connector | Digital pressure switch for vacuum with energy-saving function | PNP 1 output (-100 to 100 kPa) | With unit selection function | With dedicated lead wire for switch with energy-saving function | No | With dedicated lead wire for switch with energy-saving function | No | - | ||
278.56 € | 1 | 98 Days | Silencers / Filter / Valves For Vacuum Generation / Reverse Check Valve (Vacuum Retention) / Vacuum Destructive Valve | 90 | Ø6 | Single-Action Coupling | Ø6 | Single Item | 83 | 1.5mm | High-noise-reduction silencer exhaust | - | Supply valve (self-holding / release valve linked) / release valve (N.C.) | L-type plug connector | Pressure sensor | Analog output 1 to 5 V (-100 to 100 kPa) | - | Lead wire with connector | With 1 bracket for single unit (mounting screws attached) | With lead wire for pressure switches | Round lock nut type | With individual release pressure supply (PD) port |
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Basic information
| Type | Unit | Ultimate Vacuum(kPa) | -91 | Vacuum Port Connecting Port Shape | Single-Action Coupling |
|---|---|---|---|---|---|
| Operating Pressure Range(MPa) | 0.3::0.6 | Operating Temperature Range(°C) | -5::50 | Rated voltage | 24 V DC |
| Light/surge voltage suppressor | Yes | Manual | Non-locking type |
Configure
Basic Attributes
-
Additional Function
- Silencers
- Filter
- Valves For Vacuum Generation
- Reverse Check Valve (Vacuum Retention)
- With LED Display, Pressure Switch for Vacuum
- Vacuum Destructive Valve
- Central Exhaust Specification
-
Air Consumption Flow Rate(l/min)
-
Vacuum Port One-Touch Fitting Size
-
Air Supply Port Connecting Port Shape
- Single-Action Coupling
-
Application
- Single Item
- Manifold
-
Suction Flow(l/min)
-
Nozzle Diameter
-
Exhaust specifications
-
Exhaust port
- ø8
-
Combination of supply valve and release valve
- Supply valve (N.C.) / release valve (N.C.)
- Supply valve (N.C.) / without release valve
- Supply valve (self-holding / release valve linked) / release valve (N.C.)
-
Electrical entry
- Collective wiring specifications (plug-in) (dedicated for manifold)
- L-type plug connector
-
Vacuum pressure sensor
- Digital pressure switch for vacuum
- Digital pressure switch for vacuum with energy-saving function
- No
- Pressure sensor
-
Output specifications
- PNP 1 output (-100 to 100 kPa)
- Analog output 1 to 5 V (-100 to 100 kPa)
- Analog output 1 to 5 V (0 to −101 kPa)
- PNP 2 outputs (-100 to 100 kPa)
- NPN 2 outputs (0 to −101 kPa)
- PNP 2 outputs (0 to −101 kPa)
- Without pressure switch/sensor
-
Unit specifications
- With unit selection function
-
Lead wire specifications
- Lead wire with connector
- With dedicated lead wire for switch with energy-saving function
- Without lead wire with connector
-
Accessories
- With 1 bracket for single unit (mounting screws attached)
- No
-
Vacuum switch electrical entry
- With dedicated lead wire for switch with energy-saving function
- With lead wire for pressure switches
- With lead wire for sensors
- Without pressure switch/sensor
-
Vacuum break flow adjusting needle
- No
- Round lock nut type
- Screwdriver operation type
-
Options
-
Type
- ZK2
-
Air Supply Port One-Touch Fitting Size
- Ø6
-
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Optional Attributes
- The specifications and dimensions of some parts may not be fully covered. For exact details, refer to manufacturer catalogs .
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