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Picsy / Scrap discharger without power supply / conveyor type (Part Numbers - CAD Download)

Picsy / Scrap discharger without power supply / conveyor type

MISUMI

MISUMI

This product uses the vertical motion of the press machine to operate the belt conveyor.
It can be used for conveyance of press products such as ejecting scrap outside the die.

1. No power supply required (Reduced CO2 emissions also contribute to promoting ISO environmental measures.)
2. Reduces belt breakage eliminates product dents, scratches and die damage.
3. Reduces setup work
4. Prevents scrap pull-in
5. Slim design
6. Improves work environments

Data sheet

Part Number

Once your search is narrowed to one product,
the corresponding part number is displayed here.

PCCV-S

Drawing / Product specification

Conveyor without power supply　-picsy conveyor-
Conveyor without power supply　-picsy conveyor-

■ Components (conveyor)

No.NameQuantityRemarks
①Main body1ZAM steel sheet (plated)
②Flat belt1Urethane/rippled/Kevlar (select one)
③Pulley1Aluminum
④Idler1Aluminum
⑤Bolts2M 6×70
⑥Wing brackets2ZAM steel sheet (plated steel sheet)

Specifications table

■ Conveyor W dimension, L dimension selection type
■ Conveyor W dimension, L dimension specification type
Maximum
width		Catalog No.WLWing
bracket
TypeBelt
material
W+32Standard type
PSCN-H
(standard)

PSCN-T
(rippled)

PSCN-K
(Kevlar)		75
100
125
150
200
250		 400※ 
500 
600 
700 
800 
1000 
1200 
1400 		  450
550
650
750
900
1100
1300
1500		N
(only
when
not
required)
  
  
  
  
  
Maximum
width		Catalog No.W
5mm
increments		L
5mm
increments		Wing
bracket
TypeBelt
material
W+32Standard type
PSCNH-H
(standard)

PSCNH-T
(rippled)

PSCNH-K
(Kevlar)		50～75300～1800N
(only
when
not
required)
80～250405～1800
255～400505～1800
505～1800605～1800

Selection type L400 applies only for W75/100.
The W dimension is the actual width of the belt. The effective width will be 20 mm narrower with the wing brackets attached. Use caution.


■ Guidelines for Press Speed and Payload

Press speed
(SPM)		Total permissible weight (kg)
Link shaftFlexible shaft
503015
602510
70208
80155
10083

Order

Conveyor without power supply　-picsy conveyor-

Wing brackets are equipped as standard. Specify "N" if not required.

Drawing / Product specification

■ Belt Features/Purposes

PhotoMaterialFeatures/purposes

Conveyor without power supply -picsy conveyor-

H
Urethane
(standard)		This polyester filament belt offers many excellent properties making it suitable for conveyors,
such as durability, impact resistance, chemical resistance, and oil resistance.
It can be used to transport a range of products around press machines.
(Steel sheets, automotive parts, electrical appliance parts, press scrap, etc.)

Conveyor without power supply -picsy conveyor-

T
Urethane
(rippled)		This standard belt features a rippled surface to prevent transported objects from easily slipping.
It is ideal for carrying thin sheets, light objects, oil, and other slippery products over a slanted surface.

Conveyor without power supply -picsy conveyor-

K
Kevlar
(glass fiber)		Made from glass fiber, this belt is resistant to wear caused by the edges of steel products and
offers excellent cutting resistance, wear resistance, and durability. It is suited for conveyance
under extreme conditions, such as conveyance of high-tensile materials, blanking lines, and heavy
scrap.

Specifications table

■ Belt (single unit) W dimension, L dimension selection type
■ Belt (single unit) W dimension, L dimension specification type
Catalog No.WL
Type
            Standard type
PSCN-BLTH (urethane)
PSCN-BLTT (rippled)
PSCN-BLTK (Kevlar)		75
100
125
150
200
250		  400※
500
600
700
800
1000
1200
1400		  450
550
650
750
900
1100
1300
1500		  
    
    
    
Catalog No.WL
Type
              Standard type
PSCNH-BLTH (urethane)
PSCNH-BLTT (rippled)
PSCNH-BLTK (Kevlar)		50～75300～1800
 80～250405～1800
 255～400505～1800
 405～500605～1800

Selection type L400 applies only for W75/100.
For maintenance use, indicate the same W and L dimensions as indicated when the conveyor was ordered.

Order

Conveyor without power supply　-picsy conveyor-

Drawing / Product specification

Conveyor without power supply　-picsy conveyor-
Conveyor without power supply　-picsy conveyor-

■ Components(conveyor)

No.NameQuantityRemarks
①Main body1ZAM steel sheet (plated)
②Flat belt1Urethane/rippled/Kevlar (select one)
③Pulley1Aluminum
④Idler1Aluminum
⑤Bolts2M 6×55
⑥Wing brackets2ZAM steel sheet (plated steel sheet)

Specifications table

■ Conveyor W dimension, L dimension selection type
■ Conveyor W dimension, L dimension specification type
Maximum
width		Catalog No.WLWing
bracket
TypeBelt
material
W+32Thin type
PSCNT-H
(standard)

PSCNT-T
(rippled)

PSCNT-K
(Kevlar)		75
100
125
150
200
250		 400※ 
500 
600 
700 
800 
1000 
1200 
1400 		  450
550
650
750
900
1100
1300
1500		N
(only
when
not
required)
  
  
  
  
  
Maximum
width		Catalog No.W
5mm
increments		L
5mm
increments		Wing
bracket
TypeBelt
material
W+32Thin type
PSCNTH-H
(standard)

PSCNTH-T
(rippled)

PSCNTH-K
(Kevlar)		50～75300～1800N
(only
when
not
required)
80～250405～1800
255～400505～1800
505～1800605～1800

Selection type L400 applies only for W75/100.
The W dimension is the actual width of the belt. The effective width will be 20 mm narrower with the wing brackets attached. Use caution.


■ Guidelines for Press Speed and Payload

Press speed
(SPM)		Total permissible weight (kg)
Link shaftFlexible shaft
503015
602510
70208
80155
10083

Order

Conveyor without power supply　-picsy conveyor-

Wing brackets are equipped as standard. Specify "N" if not required.

Drawing / Product specification

■ Belt Features/Purposes

PhotoMaterialFeatures/purposes

Conveyor without power supply -picsy conveyor-

H
Urethane
(standard)		This polyester filament belt offers many excellent properties making it suitable for conveyors,
such as durability, impact resistance, chemical resistance, and oil resistance.
It can be used to transport a range of products around press machines.
(Steel sheets, automotive parts, electrical appliance parts, press scrap, etc.)

Conveyor without power supply -picsy conveyor-

T
Urethane
(rippled)		This standard belt features a rippled surface to prevent transported objects from easily slipping.
It is ideal for carrying thin sheets, light objects, oil, and other slippery products over a slanted surface.

Conveyor without power supply -picsy conveyor-

K
Kevlar
(glass fiber)		Made from glass fiber, this belt is resistant to wear caused by the edges of steel products and
offers excellent cutting resistance, wear resistance, and durability. It is suited for conveyance
under extreme conditions, such as conveyance of high-tensile materials, blanking lines, and heavy
scrap.

Specifications table

■ Belt (single unit) W dimension, L dimension selection type
■ Belt (single unit) W dimension, L dimension specification type
Catalog No.WL
Type
            Thin type
PSCNT-BLTH (urethane)
PSCNT-BLTT (rippled)
PSCNT-BLTK (Kevlar)		75
100
125
150
200
250		  400※
500
600
700
800
1000
1200
1400		  450
550
650
750
900
1100
1300
1500		  
    
    
    
Catalog No.WL
Type
                  Thin type
PSCNTH-BLTH (urethane)
PSCNTH-BLTT (rippled)
PSCNTH-BLTK (Kevlar)		50～75300～1800
 80～250405～1800
 255～400505～1800
 405～500605～1800

Selection type L400 applies only for W75/100.
For maintenance use, indicate the same W and L dimensions as indicated when the conveyor was ordered.

Order

Conveyor without power supply　-picsy conveyor-

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  1. 1
Part Number
PCCV-S
Part Number
Standard Unit Price
Minimum order quantityVolume Discount
Standard
Shipping Days
?
Components Belt Material Conveyor Part Thickness Belt Dimension Selection W (Conveyor Width)
(mm) 		L (Total Length of Conveyor)
(mm) 		L (Total Length of Shaft)
(mm)

1,514.76 €

1 12 Days Main body------

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  1. 1

What is a conveyor without a power supply -picsy conveyor-?

This product uses the vertical motion of the press machine to operate the belt conveyor.

No power supply requiredReduces belt breakage
Eliminates product dents/
scratches and die damage		Reduces setup work
• Uses the vertical motion of the press machine
to drive the belt conveyor, helping to reduce
power costs.
• Helps to prevent careless mistakes, such as
forgetting to turn the compressor or motorized
conveyor on or off.
• No issues with voltage differences or the like
when used overseas.		• The conveyor is stopped when the press reaches
the bottom dead center, greatly reducing damage to the belt.
• Products are transported by conveyor, preventing scrap from
scattering, entering the press surface, or denting/scratching
products.
• With scrap chutes, the gradient cannot be ensured and dies
could be damaged by scrap clogging.
However, the use of a conveyor solves these problems.		• Spare yourself the trouble of the
compressor/air piping and wiring required for
air blowers.
Can be used just by installing the main body
and conveyor in the die/press machine.
• A flexible shaft is used in the linkage area
for more flexible conveyor positioning.
Linking is possible even if there is a difference
in level in the positions of the main body and
conveyor.
• Multiple conveyors can be linked to a single
main body.
Prevents scrap pull-inSlim designImproves work environments
• Wing brackets are equipped as standard on both sides of
the conveyor to prevent scrap from being pulled into the belt.
This can also reduce malfunctions such as belt snapping.		• Conveyor area has a slim design
(minimum thickness 12 mm).
(thin type)		• Prevents oil adhered to scrap from splattering in the work
environment, keeping floors and air clean. 
Overturning prevention helps to keep workers safe.
• Eliminating the loud noise of air blowing is also an effective
environmental measure for workplaces.
• Reduced CO2 emissions also contribute to promoting ISO
environmental measures.

Drive Structure

  • The vertical motion of the press machine is transmitted to the lower unit via the upper unit mounted to the die (upper die).
  • The lower unit converts vertical motion to rotating motion, driving the belt conveyor linked to the shaft.

 

Conveyor without power supply -picsy conveyor-

 

Conveyor without power supply -picsy conveyor-

動画：PICSYコンベア実機装着事例

Components

構成部品
 

Main body

商品写真

PCCV-S

  • The upper unit and lower unit form a set.

Maximum stroke length: 70 mm
＊ Always use at 70 mm or lower.

Conveyors

  • Two conveyor types are available: standard type (45 mm thick) and thin type (12 mm thick).
  • Three belt types are available: urethane (standard), urethane (rippled), and Kevlar (glass fiber).

Conveyor Part Thickness 45 mm (Standard)

Conveyor Section Thickness 12 mm (Thin)

Catalog No.: Type-Belt material
Catalog No.: Type-Belt material
Conveyor W dimension,
L dimension
selection type		   PSCN-H
PSCN-T
PSCN-K		(Belt type: standard)
(Belt type: rippled)
(Belt type: Kevlar)
Conveyor W dimension,
L dimension
specification type		   PSCNH-H
PSCNH-T
PSCNH-K		(Belt type: standard)
(Belt type: rippled)
(Belt type: Kevlar)
Conveyor W dimension,
L dimension
selection type		   PSCNT-H
PSCNT-T
PSCNT-K		(Belt type: standard)
(Belt type: rippled)
(Belt type: Kevlar)
Conveyor W dimension,
L dimension
specification type		   PSCNTH-H
PSCNTH-T
PSCNTH-K		(Belt type: standard)
(Belt type: rippled)
(Belt type: Kevlar)

Conveyor without power supply -picsy conveyor-

Conveyor without power supply -picsy conveyor-

Conveyor without power supply -picsy conveyor-

Belts

  • Three types are available: urethane (standard), urethane (rippled), and Kevlar (glass fiber).
PhotoMaterialFeaturesMain uses
Oil resistanceSlip resistanceCut resistanceWear resistance
ベルト写真
H
Urethane
(standard)
◎△○○Product conveyance in press machine areas
Steel sheets, automotive parts, scrap, etc.
ベルト写真
T
Urethane
(rippled)
◎◎○○Conveyance of thin sheets, light objects, etc.
Conveyance on reverse gradient is also possible
ベルト写真
K
Kevlar
(glass fiber)
◎○◎◎Conveyance of high-tensile materials
and heavy scrap

Shafts/Couplings

  • Use either a link shaft or flexible shaft for linking.
  • The flexible shaft includes integrated couplings. If using a link shaft, two separate couplings are required.
フレキシブルシャフト

Flexible shaft (for picsy Conveyor only)
FLSFT

連結シャフト

Link shaft (MISUMI standard part)
SFMR

カップリング

Coupling (MISUMI standard part)
XGS-34CS-15-15

動画：Picsyコンベア4台連結　（フレキシブルシャフト使用）

Installation Example

Conveyor without power supply　-picsy conveyor-

Press machine: Single-shot press (150 t)
Press speed: SPM10
※ Previously used scrap box (manual disposal)

Conveyor without power supply　-picsy conveyor-

Press machine: Progressive press (300 t)
Press speed: SPM50
※ Previously used scrap chute and air cylinder

Conveyor without power supply　-picsy conveyor-

Press machine: Servo press (110 t) automated line
Press speed: SPM42
※ Previously used air blow

Cost/Properties Comparison by Scrap Ejection Method (at MISUMI partner plant)

Comparison itemsScrap ejection method and overview
Air blowMotorized conveyorConveyor without power supply
-picsy conveyor-
Requires metal plate chute and piping installation. Nozzles blow air toward the scrap drop position.A conveyor is placed inside the die to eject scrap. The motor section protrudes, so mounting space is somewhat restricted.Uses a dedicated conveyor and is mounted on a dedicated unit. Uses the vertical drive of the press to operate without a power supply.
Initial costs (JPY 10,000)10 ～ 1420 ～ 2520
Running costs
(JPY 10,000/month)		Power costs70 ～ 802 ～ 30 (100% reduction)
Setup costs30 ～ 4080 ～ 1000
Product dents/scratches and die damageScrap scattering/contamination◎◎ (quality improved)
Work environmentNoise, oil splattering, scatteringWorkers forget to turn power ON/OFF◎ (work environment improved)
Setup workPipingWiring◎ (setup reduced)
Ejection issuesScattering/clogging◎◎ (no noise/oil splattering)
Mounting spaceComplicated compressor piping△ (cannot be installed if spacer block is low)◎ (can also be installed in die)
CO2 emissions17 t/year0.07 t/year0 (100% reduction)

[Basic Information]

  • 300 t class progressive die. Scrap chutes installed in three locations.
  • Operates for eight hours/day, 25 days/month.
  • Hourly charge calculated as JPY 4,000.

This page is Picsy / Scrap discharger without power supply / conveyor type, part number PCCV-S.
You can find the detail information about specifications and dimensions on part number PCCV-S.

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Basic Attributes

  • Belt Material

    • Kevlar
    • Urethane (rippled)
    • Urethane (standard)

    Clear

  • Conveyor Part Thickness

    • Thin (12 mm)
    • Standard (45 mm)

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  • Belt Dimension Selection

    • Free
    • Standard length

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  • W (Conveyor Width)(mm)

    • 75
    • 100
    • 125
    • 150
    • 200
    • 250

     

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  • L (Total Length of Conveyor)(mm)

    • 400
    • 450
    • 500
    • 550
    • 600
    • 650
    • 700
    • 750
    • 800
    • 900
    • 1000
    • 1100
    • 1200
    • 1300
    • 1400
    • 1500

     

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  • L (Total Length of Shaft)(mm)

     

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  • Type

    • FLSFT
    • PCCV-S
    • PSCN-BLTH
    • PSCN-BLTK
    • PSCN-BLTT
    • PSCN-H
    • PSCN-K
    • PSCN-T
    • PSCNH-BLTH
    • PSCNH-BLTK
    • PSCNH-BLTT
    • PSCNH-H
    • PSCNH-K
    • PSCNH-T
    • PSCNT-BLTH
    • PSCNT-BLTK
    • PSCNT-BLTT
    • PSCNT-H
    • PSCNT-K
    • PSCNT-T
    • PSCNTH-BLTH
    • PSCNTH-BLTK
    • PSCNTH-BLTT
    • PSCNTH-H
    • PSCNTH-K
    • PSCNTH-T

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  • Components

    • Belt (single unit)
    • Conveyor
    • Flexible shaft
    • Main body

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