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No.000051 Tray in-position confirmation process
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Workpiece detection with diagonally placed detection units
Related Category
Work Detection Unit
| Product name | Work Detection Units |
|---|---|
| Model number | PCPNA8S-30 |
| Characteristic | Applicable for undetectable places directly by Proximity Sensor. |
* Orange colored cells in the table below indicate the part numbers that were actually used in this app. example.
Selection criteria
Sensor is able to work in adverse conditions.
Risk info.
Bushing slide failure
Available sizes
■Material Detection unit
| Body | Pin | Spring | Pin DIA. | Pin length | Stroke | |||
|---|---|---|---|---|---|---|---|---|
| Material | Surface treatment | Material | Surface treatment | Type | Material | |||
| EN AW-6061 Equiv. | Clear anodize | EN 1.1191 Equiv. | Electroless nickel plating | Soft, Hard | EN 1.4301 Equiv. | Ø8 | 30 | 0 (min): OFF, 3 - 8 (max): ON |
| 50 | ||||||||
Mechanism Info.
■Material Detection sensor structural diagram.
Objects are detected through up / down movement of the shaft, output as ON - OFF signal.
< Operation explanation >
| Stroke | ||
|---|---|---|
| 0 (min) | 3 | 8 (max) |
| Sensor | ||
| OFF | ON | ON |
 |  |  |
Performance info.
■Spring load of material detection sensor
| Spring type | Soft | Hard | |
|---|---|---|---|
| Spring constant (N/mm) | 0.3 | 0.5 | |
| Allowable deflection | 12 | 9 | |
| Load (N) | min | 1.2 | 2.0 |
| max | 3.6 | 6.0 | |
Urethane Bumper
| Product name | Pushers/Urethane/Silicon/Tapped/Flat/Round |
|---|---|
| Model number | URSM12 |
| Characteristic | Bumpers in a wide range of hardness: Shore A30 ~ A90. |
* Orange colored cells in the table below indicate the part numbers that were actually used in this app. example.
Selection criteria
Assists in preventing damage to material being handled.
Available sizes
■Bumpers-Urethane / Silicon, Tapped, Flat/Round
| Pusher | Core metal | O.D. range | ||
|---|---|---|---|---|
| Material | Hardness | Material | Flat | Round |
| Ether-based Polyurethane | Shore A90 | EN 1.4301 Equiv. | Ø8 - 40 | Ø8 - 40 |
| Ester-based Polyurethane | Shore A70 | |||
| Shore A50 | ||||
| Shore A30 | Ø8 - 20 | Ø8 - 20 | ||
| O.D. | Thread - pitch | Overall length | Tip SR (Round) |
|---|---|---|---|
| Ø8 | M3 x 0.5 | 12 | 8 |
| Ø10 | M4 x 0.7 | 15 | 10 |
| Ø12 | M5 x 0.8 | 16 | 12 |
| Ø16 | M6 x 1.0 | 20 | 16 |
| Ø20 | M8 x 1.25 | 25 | 20 |
| Ø25 | M10 x 1.5 | 30 | 25 |
| M10 x 1.25 | |||
| Ø30 | M12 x 1.75 | 35 | 30 |
| Ø32 | M14 x 1.5 | 37 | 32 |
| Ø36 | M18 x 1.5 | 45 | 36 |
| Ø40 | M20 x 1.5 | 50 | 40 |
| M22 x 1.5 |
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* The part in the frame is a sub-assembly unit.
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Each sub-assembly unit can be used as it is or can be edited.
Application Overview
Purpose
- Non-metal tray seating with a material detection unit.
Target workpiece
- Plastic container.
- Size: 615 x 420 x 312mm
Design Specifications
Operating Conditions or Design Requirements
- Detection unit diagonal placement dimension: 507mm
Required Performance
- Positioning accuracy: ±1.5mm
Selection Criteria for Main Components
- Material Detection unit
- Selected due to their environmental range.
Design Evaluation
Other Design Consideration
- For detection applications where photoelectric or proximity sensors cannot be used due to environment, material is unable to be viewed in that manner.
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