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  • Helpful application examples for mechanical engineers.

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No.000233 Cleaning Chamber
Good IDEA!
19

A set of nozzles are rotated to spray clean a workpiece.

Related Category

Circular Posts

Circular Posts
Product name Circular Posts/Both Ends Tapped With Standard Wrench Flat/Standard L Dimension
Part number SETS30-300-SC30-M8-N8
Features The dimensions and thread diameter are configurable. And installation or removal of Wrench Flats can be selected.
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes | Accuracy Info

Selection criteria

It is suitable as a spacer to install bearings with a certain distance to each other.

Available sizes

■Circular post both tapped end L dimension specified thread diameter specification
With wrench groove

Material Surface Treatment
EN 1.0038 Equiv. -
Black Oxide Coating
Electroless Nickel Plating
Trivalent Chromate (Black)
EN 1.4301 Equiv. -
EN AW-2017 Equiv. Clear Anodize

■Sizes and Dimensions

Post Diameter. Overall Length
(specified in 1 mm increment) 		Tapped Wrench Groove
Diameter (coarse) (select individually for each end) Depth Opposite Side Slot Width
M2.6 M3 M4 M5 M6 M8 M10 M12 M16 M20 M24
Ø5 15 ~ 50 ○ ○ Diameter x 2 4 8
Ø6 15 ~ 50 ○ ○ 5
Ø8 15 ~ 150 ○ ○ ○ 7
Ø10 20 ~ 350 ○ ○ ○ 8
Ø12 25 ~ 400 ○ ○ ○ 10 10
Ø15 30 ~ 500 ○ ○ ○ 13
Ø20 40 ~ 500 ○ ○ ○ ○ 17
Ø25 50 ~ 600 ○ ○ ○ ○ ○ 22
Ø30 60 ~ 700 ○ ○ ○ ○ ○ ○ 27 15
Ø35 75 ~ 800 ○ ○ ○ ○ ○ ○ 30 15
Ø40 75 ~ 900 ○ ○ ○ ○ ○ 36 20
Ø50 75 ~ 1000 ○ ○ ○ ○ 41 20

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Accuracy Info

■Accuracy of Post Diameter

Material Surface Treatment Tolerance
EN 1.0038 Equiv. - 0/-0.1
Black Oxide Coating
Electroless Nickel Plating
Trivalent Chromate(Black) ±0.05
EN 1.4301 Equiv. - 0/-0.1
EN AW-2017 Equiv. Clear Anodize

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MechaLock

MechaLock
Product name Keyless Bushings/Compact
Part number MLRS30
Features A hub (such as pulleys, gears and sprockets) can be easily connected with a shaft by screwing.
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Risk info. | Available sizes | Accuracy Info | Performance info.

Selection criteria

It is suitable for connecting a pipe member for which key groove is not available to a sprocket.

Risk info.

Deformation of pipe due to over-tightening bolt.

Available sizes

■MechaLock Compact Type (With Centering Function)

Body material Surface Treatment
EN 1.1191 Equiv. -
EN 1.1191 Equiv. Electroless Nickel Plating
EN 1.4301 Equiv. -

■Sizes and Dimensions

Shaft Hole Dia. Outer Ring O.D.
(pilot) 		Inner Ring O.D.
(shoulder) 		Shoulder Height Pilot Length.
Ø18 Ø26 Ø46 16 14
Ø19 Ø27 Ø47
Ø20 Ø28 Ø48
Ø22 Ø32 Ø52 16
Ø24 Ø34 Ø54
Ø25
Ø28 Ø39 Ø59 20
Ø30 Ø41 Ø61
Ø32 Ø43 Ø63
Ø35 Ø47 Ø67 22
Ø38 Ø50 Ø70
Ø40 Ø53 Ø73
Ø42 Ø55 Ø75
Ø45 Ø59 Ø84 20.5 30
Ø48 Ø62 Ø87
Ø50 Ø65 Ø90

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Accuracy Info

■Recommended Tolerance of Applicable Shaft and Hub

Tolerance Finish Surface Roughness
Shaft O.D. h7(g6) Ra1.6 or less
Hub I.D. H7 Ra3.2 or less

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Performance info.

■MechaLock Compact Type (With Centering Function)

Shaft Hole Dia. EN 1.1191 Equiv./- EN 1.1191 Equiv./Electroless Nickel Plating EN 1.4301 Equiv. /-
Max. Allowable
Torque
(N･m) 		Allowable
Thrust Load
(kN) 		Screw
Tightening Torque
(N･m) 		Max. Allowable
Torque
(N･m) 		Allowable
Thrust Load
(kN) 		Screw
Tightening Torque
(N･m) 		Max. Allowable
Torque
(N･m) 		Allowable
Thrust Load
(kN) 		Screw
Tightening Torque
(N･m)
Ø18 210 23.2 14 210 23.2 14 68 7.4 9.6
Ø19 221 221 71
Ø20 233 233 75
Ø22 256 256 83
Ø24 279 279 90
Ø25 291 291 94
Ø28 488 34.8 488 34.8 157 11.1
Ø30 523 523 168
Ø32 558 558 180
Ø35 813 46.4 813 46.4 262 14.9
Ø38 883 883 284
Ø40 929 929 299
Ø42 976 976 314
Ø45 1910 84.5 34 1910 84.5 34 620 27.5 23.6
Ø48 2040 2040 670
Ø50 2120 2120 690

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IDEA NOTE Uniform cleaning

The rotary movement of nozzles allow for uniform cleaning of the part.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

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    Cautions on the CAD data

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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  • * Unit assembly CAD data consists of some sub-assemblies.
       Each sub-assembly unit can be used as it is or can be edited.

Application Overview

Purpose

  • Workpiece is cleaned by spraying cleaning solution from a set of rotating arm nozzles where the solution is flowed through the pipe rotating arms.
  • A trap door is equipped for workpiece entry and exit.

Points for use

  • Rotation is driven by belt, pulley, and motor.

Target workpiece

  • Gear
  • Exterior shape: Ø120 x H 20mm
  • Workpiece weight: 1kg

Design Specifications

Operating Conditions or Design Requirements

  • External dimension: W656 x D300 x H920mm
    Motor
  • Capacity: 0.1kw
  • Reduction Ratio: 1/40
  • Torque: 19.6 N･m (60Hz)
  • Rotation speed: 45rpm (60Hz)

Required Performance

  • Weight of rotating arm: 100N
  • Flow rate per nozzle: 6(ℓ/min)
    (currently, 12ℓ/min per 2 nozzles)

Selection Criteria for Main Components

  • Motor
    • A motor that generates the torque required for rotating the rotating arm is selected. 　
  • Nozzle
    • An even fan-shaped nozzle is selected for cleaning evenly.

Design Evaluation

Verification of main components

  • The motor is selected so as to satisfy the load torque.
  • Motor
    • Condition value: Weight of rotating arm: 100N, safety margin ratio: 2, sprocket pitch circle diameter: 101.48mm
    • Load torque of motor T = 1/2 x sprocket pitch circle diameter(m) x weight of rotating arm(N) x safety margin rate, thus,
      T = 1/2 x 0.10148 x 100 x 2 = 10.1N･m < 19.6N･m (rated torque)
      -> Select motor of 0.1kW

Other Design Consideration

  • Select rotating arm that does not interfere with workpiece.
  • Rotation speed is adjusted by adjusting the sprocket sizes.
  • Basically water is used as the cleaning solution. Adjustment is made by changing pressure using a regulator, etc.
  • Door interlock is necessary for the trap door during cleaning.
  • The tank is to be drained at the bottom after cleaning.
  • It is preferred to use stainless piping as due to extensive exposure to potentially corrosive fluids.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample picture MISUMI Part Number
For Price and Days to ship click on Part No. 		Quantity
1 Circular Post SETS30-300-SC30-M8-N8 4
2 Sprocket BSP50B20-N-18 1
3 Set Screws Flat Type MSSFS6-10 2
4 Locating Pins SFPBA10-P13-L15-B18 1
5 Shaft Collars PSCBSJ30-38 1
6 Keyless Bushings MLRS30 1
7 Oil Seals -For Rotation- MUDN30 1
8 O Ring NGA40 1
9 Steel Chains CHE50-58 1
10 Adjusting Bolts AJSTS8-50 2
11 Adjusting Blocks AJKCS8-20 2
12 Socket Head Cap Screws-with Washer SCBS8-25 20
13 Socket Head Cap Screws-with Washer SCBS8-35 12
  • The part list above contains only MISUMI parts.
    The list of parts and machined products of other manufacturers than MISUMI can also be downloaded by part list download (CSV).
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

    CAD Data Download (Unit Assembly)

    CAD Data Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when this application example is helpful.


    This data is utilized in order to list more useful application examples in the future.

    Good IDEA!

    Cautions on the CAD data

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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