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No.000152 XY Floating Mechanism

Simplified floating mechanism

Miniature Linear Guides

Product name Miniature Linear Guides/Standard Blocks/Light Preload
Part number SEB10-55
Features The most basic type among all the industry standard-compliant blocks.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Effective when linear motions are needed in limited space

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Available sizes

■Miniature Linear Guides (standard blocks, light preloading, slight clearance)

Material Hardness
Stainless steel 56HRC ~
Carbon steel
Carbon Steel (Alloy Steel including SCM)
58HRC ~

■Sizes and Dimensions

Number of Blocks Block Width Block Length Overall Height Rail Length
1 12 17.4 6 25 - 100
17 23.6 8 40 - 130
20 30 10 35 - 275
27 33.9 13 45 - 470
32 42.4 16 70 - 670
40 50 20 100 - 700
2 12 17.4 x 2pcs. 6 70 - 100
17 23.6 x 2pcs. 8 70 - 130
20 30 x 2pcs. 10 75 - 275
27 33.9 x 2pcs. 13 95 - 470
32 42.4 x 2pcs. 16 110 - 670
40 50 x 2pcs. 20 160 - 700

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Selection Steps

Determination on Operating Conditions
(Moving mass, feed rate, motion pattern, life)

Temporary selection of linear guide specifications
(Number of blocks, block type, height and rail length are temporarily selected based on the usage conditions.)

Basic safety check
  • ●Allowable Load
  • ●Operating Life
  • ●Preload

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Accuracy Info

■Preload and Accuracy Standards (standard blocks, light preload, slight clearance)

(µm)

Specification Light Preload,
High Grade
Light Preload,
Precision Grade
Slight Clearance,
Standard Grade
Radial Clearance - 3 - 0 0 ~ +15
H Dimension Tolerance ±20 ±10 ±20
Pair variation of H 15 7 40
Tolerance of dims. W2 ±25 ±15 ±25
Pair variation of W2 20 10 40

■Running Parallelism

(µm)

Rail length (mm)
- 80 81 - 200 201 - 250 251 - 315 316 - 400 401 - 500 501 - 630 631 - 700
Precision Grade 2 3 3.5 4 5 5 6 6
High Grade 3 7 9 11 11 12 13.5 14
Standard Grade 13 15 17 18 18 19 21 21.5

* The slight clearance type has clearances (play) between the rail and blocks.

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Performance info.

Rated Load of Linear Guide (wide standard blocks, slight clearance)

Overall Height Basic Load Rating Allowable Static Moment
C (Dynamic) kN Co (Static) kN MA
N・m
MB
N・m
Mc
N・m
6 0.3 0.6 0.8 0.8 1.5
8 0.9 1.5 4.1 4.1 5.2
10 1.5 2.5 5.1 4.1 10.2
13 2.2 3.3 8.8 9.5 16.1
16 3.6 5.4 21.6 23.4 39.6
20 5.2 8.5 48.4 48.4 86.4

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Technical Calculations

■Linear guide life calculations

●Life
When linear guides operate in linear motion while supporting loads, repeated stresses apply on the rolling elements (balls) and raceways (rails), eventually causing scale-like flaking due to material fatigue. The total run distance until this flaking appears is defined as linear guide's "Life".
●Rated Life
Rated life is a total distance 90% of linear guides reach without flaking when a group of the same guides are run under the same condition. The rated life can be calculated with basic dynamic load rating and the load applied on the guides as follows.
When using linear guides, load calculations are initially needed. It is not easy to calculate the loads during linear motion due to vibrations and shocks, as well as load distribution on the guides. Furthermore, operating environment temperature has large effect on life. When these conditions are taken in consideration, the calculations would be as follows.
  • L: Rated Life (Km)
  • fH: Hardness Factor (See Fig.1)
  • fT: Temperature Factor (See Fig.2)
  • fC: Contact Factor (See Table-1)
  • fW: Load Factor (See Table-2)
  • C: Basic Dynamic Load Rating (N)
  • P: Applied Load (N)
●Hardness factor (fH)

In using linear guides, the shaft that balls contact must have sufficient hardness, If adequate hardness cannot be obtained, load rating decreases and life will be reduced as a result.
Please correct the rated life with the hardness factor.

●Temperature Factor (fT)

When the temperature of linear guides exceed 100°C, hardness of blocks and rails will be reduced, causing reduction of life. Please compensate the life rating with temperature factor. 
* Please use linear guides within temperature shown on product pages.

●Contact Factor (fC)

Table-1. Contact Factor

Number of Blocks per Rail Contact Factor fC

1 1.00
2 0.81
3 0.72
4 0.66
5 0.61

In general, it is common to use 2 or more blocks on 1 rail. In such case, load applicable on each block would not be uniform due to machining variations. As the result, allowable load rating on each block would vary depending on the number of blocks used per rail. Please compensate the life rating with contact factor shown on Table-1.

●Load Factor (fW)

Table-2. Load factor

Application condition fw
No external shocks or vibrations and
speed is low 15m/min or less
1.0 - 1.5
No significant shocks or vibration and
med. speed 60m/min or less
1.5 - 20
External shocks and vibrations exist
and the speed is high 60m/min or over
2.0 - 3.5

When calculating loads applicable on linear guides, other than the weight of the object, inertial force due to motion speeds, moment loads, and variations of each over time must also be obtained accurately. However, accurate calculation would be difficult due to repeated starts and stops and various shocks and vibrations. Therefore, the Load Factors shown in Table-2 are used to simplify the life calculations.

●Applied Load P Calculation Method
When moment loads apply a block, use the following formula to convert the moment load to applicable load.
  • P: Applied Load (N)
  • F: Downward load (N)
  • Co: Static load rating (N)
  • MA: Allowable Static Moment - Pitching Direction (N・m)
  • MC: Allowable Static Moment - Rolling Direction (N・m)
  • Lp: Load Point Distance (m) in Pitching Direction
  • Lr: Load Point Distance (m) in Rolling Direction

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Spring Plungers

Product name Spring Plungers/Stainless Steel
Part number PJXW4-4
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Effective as space saving and low price components for positioning reaction force

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Available sizes

■Spring Plungers - Stainless Steel

Nose
Material
Load Type Body Pin Spring Operating Temperature
Material Material Hardness Material
Stainless Steel Ultra Light Load EN 1.4301 Equiv. EN 1.4125 Equiv. 55HRC ~ EN 1.4568 Equiv. -30 ~ 260°C
Light Load
Heavy Load
Extra Heavy Load
Plastic Ultra Light Load Polyacetal - -30 ~ 80°C
Light Load
Heavy Load
Extra Heavy Load

■Sizes and Dimensions

Screw Dia.
(Coarse)
Nose Body length
Diameter Stroke
M3 Ø1 1.5 15
3 15
M4 Ø1.6 2 15
4 24
M5 Ø2 3 20
5 27
M6 Ø2.5 3 25
5 30
M8 Ø3.1 3 25
5 27
M10 Ø3.8 5 30
10 43
M12 Ø5.5 5 30
10 43
15 51
M16 Ø8 10 57
15 57
20 65

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Performance info.

■Spring Load (N) of Spring Plunger (Stainless Steel)

Load type
Screw Dia.
(Coarse)
Nose Ultra Light Load Light Load Heavy Load Extra Heavy Load
Diameter Stroke min. max. min. max. min. max. min. max.
M3 Ø1 1.5 0.1 0.4 0.4 1.3 0.8 2.9 1.1 3.4
3 0.1 0.4 0.2 1.3 0.6 2.9 0.8 3.4
M4 Ø1.6 2 0.3 0.7 0.9 2.0 2.0 8.8 6.1 13.8
4 0.2 0.7 0.6 2.1 1.9 8.8 5.8 13.6
M5 Ø2 3 0.4 3.0 1.4 9.7 2.7 16.3 6.8 22.0
5 0.4 3.0 1.1 10.3 1.0 17.1 5.7 21.5
M6 Ø2.5 3 1.8 3.1 6.0 9.8 8.0 26.4 15.8 35.6
5 1.5 3.1 3.4 9.86 4.4 26.6 12.9 34.4
M8 Ø3.1 3 1.9 3.2 6.0 9.9 14.7 27.0 21.9 36.3
5 1.4 3.2 4.0 9.83 6.7 26.6 14.7 34.5
M10 Ø3.8 5 1.6 4.6 5.7 14.7 8.2 45.7 24.5 58.6
10 1.6 4.6 4.4 14.7 6.2 45.1 19.8 58.7
M12 Ø5.5 5 1.7 4.7 5.8 14.7 18.2 49.0 34.9 63.6
10 1.6 4.7 5.0 14.7 8.2 49.1 25.5 63.6
15 1.8 4.7 6.9 14.7 7.5 48.9 20.1 63.7
M16 Ø8 10 2.8 10.8 9.2 34.2 18.9 68.5 38.7 88.4
15 2.6 10.8 8.6 34.4 14.4 68.6 33.9 88.1
20 2.0 11.0 7.1 34.4 4.2 68.6 25.4 88.1

* Min. is the initial load, and max. is the load when the nose is fully compressed.

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Adjusting Stopper Screws

Product name Adjusting Stopper Screws/Hexagon Socket/L Configurable/Fine Thread
Part number ANBNS4-25
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Effective in that existing product can be used as the pin for determining the reference position.

Available sizes

■Adjusting Pin (Wit hex socket)

Adjustment Screw Material Hardness Surface Treatment
Fine Thread EN 1.1191 Equiv. 45 - 50HRC Electroless Nickel Plating
Trivalent Chromate
EN 1.7220 Equiv. 50HRC -
EN 1.4301 Equiv. - -
EN 1.4031 Equiv. 45HRC - -
Coarse Thread EN 1.1191 Equiv. 45 - 50HRC Electroless Nickel Plating
Trivalent Chromate
EN 1.7220 Equiv. 50HRC -
EN 1.4301 Equiv. - -
EN 1.4031 Equiv. 45HRC - -
Sizes and Dimensions
Screw Shaft Dia. (mm) Length (mm)
3 10 - 40 (Increments of 5)
4 10 - 50 (Increments of 5), 60
5 10 - 50 (Increments of 5), 60
6 15 - 50 (Increments of 5), 60

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IDEA NOTE Position setting before insertion of workpiece

Due to the arrangement of the spring plungers and mounting screws at both ends of each liner guide, adjustment of chuck position to center before insertion of workpiece is facilitated.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

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    Click the Good IDEA! button when this application example is helpful.


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    Cautions on the CAD data

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The dimensions of the MISUMI parts in the Data, which can be specifed at 1mm intervals, can be edited under historical data.
    6. The Data including the third-part components are made by the Company.

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  • * Unit assembly CAD data consists of some sub-assemblies.
       Each sub-assembly unit can be used as it is or can be edited.

Application Overview

Purpose

  • Purpose
    • To fit bushing onto roughly-positioned pin.
  • Operation
    • This mechanism is designed to perform floating in the X and Y directions via two linear guides installed between the lift unit and the bushing chuck. Before inserting the bushing into the pin, the bushing chuck is at the center position. The lift unit lowers the bushing and bushing chuck. The bushing is floated toward the pin and then fit on the pin. After fitting the bushing, the bushing chuck is returned to the center by the spring plunger.

Target workpiece

  • (1) Bushing
  • Shape: cylinder
  • Size: Ø20 x H20mm
  • Weight: 7g
  • (2) Pin
  • Shape: column
  • Size: Ø7 x H15mm
  • Weight: 110g

Design Specifications

Operating Conditions or Design Requirements

  • Vertical stroke by lift unit: 38mm
  • Allowable maximum displacement between inserting workpiece and inserted workpiece: L = 1.5mm
  • Outer dimensions: W88 x D100 x H96mm

Required Performance

  • Positioning accuracy: ±0.1mm

Selection Criteria for Main Components

  • Spring Plungers
    • To enable the bushing chuck to be returned to the center position when the inserting workpiece is unclamped, select spring plungers whose minimum load is larger than the seal resistance of the linear guide, which is between 2N and 5N.

Design Evaluation

Verification of main components

  • Comparative verification of centering force and spring plunger clamp power is conducted to see whether centering of workpiece is possible.
  • Check of the centering force of inserting workpiece and the spring plunger clamp power
    • Conditional value: centering pin taper angle of inserted workpiece θ = 23°, downward clamp force of lift unit P = 30N, gravitational acceleration g = 9.8m/s², friction coefficient: µ = 0.2 (metal and metal)
    • Friction angle: ψ, from µ = tanψ, ψ = tan - 1µ = tan - 1 (0.2) = 11.3°
    • The inserting workpiece centering force F is, from P = F x tan (θ + ψ), F = P / (tan (θ + ψ)) = 30 / (tan (23 + 11.3)) = 44.0N
    • Spring plunger clamp power PS = 5.8 to 13.6N = inserting workpiece centering force F = 44.0N
      ⇒ As the inserting workpiece centering force is sufficiently larger than the spring plunger clamp power, centering cannot be prevented. The chuck position can be returned to the center before workpiece insertion.

Other Design Consideration

  • As the pressing face of the plunger is subjected to the load of lateral movement, smoothly finish it.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample picture MISUMI Part Number
For Price and Days to ship click on Part No.
Quantity
1 Linear Guides SEB10-55 2
2 Air Gripper Parallel Type ACHK4-D 1
3 Sensors for Air Cylinders ME33L1 2
4 Finger For Chuck ACHATW4-L12-P16.6 2
5 Spring Plungers PJXW4-4 4
6 Screw Stopper ANBNS4-25 4
7 Metal Washers WSSM8-3-8 2
8 Hex Posts PLSBWRK7-20 4
  • The part list above contains only MISUMI parts.
    The list of parts and machined products of other manufacturers than MISUMI can also be downloaded by part list download (CSV).
  • You will find information on price and shipping days, in the Online Quote and Order System.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

    CAD Data Download (Unit Assembly)

    CAD Data Download: File Format
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    Thank you for downloading the data.

    Click the Good IDEA! button when this application example is helpful.


    This data is utilized in order to list more useful application examples in the future.

    Cautions on the CAD data

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The dimensions of the MISUMI parts in the Data, which can be specifed at 1mm intervals, can be edited under historical data.
    6. The Data including the third-part components are made by the Company.

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