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IDEA NOTE Multi-step stroke is achieved with minimum actuation.
The use of an eccentric tapered cam along with an actuator allows for a multi-step stroke to be possible.
IDEA NOTE Sets three positions via stroke and cam.
Cam rotation and linear stroke allow for three different positions to be set.
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Application Overview
Purpose
To transfer workpiece using multiple steps.
[Operation] A linear movement/rotation actuator is used as a drive to preform a multi-step stroke with the help of an eccentric tapered cam. The details of the multi-step stroke are shown below. Position 1: Initial state in which the actuator is not operated. Position 2: State in which the eccentric cam is rotated by 180° by the rotary stroke of the actuator. Position 3: Tapered cam is moved 29.8mm by the linear stroke of the actuator.
A condition in which the center of the rotation of an object is located at a different position than the center axis that passes through the center of gravity of the object.
Target workpiece
Shape: circuit board carrier, tray. size: W48 x D80 x H54mm. weight: 0.6kg.
Design Specifications
Operating Conditions or Design Requirements
Outer dimensions: W135 x D500 x H232.5mm
Vertical stroke: 30mm
Cylinder stroke: 29.8mm
Required Performance
Weight: 1.1kg.
Selection Criteria for Main Components
Swing cylinder.
Torque of 0.4 N・m or more at oscillation angle of 180 degrees.
Thrust in horizontal direction of 30 N or higher.
Design Evaluation
Verification of main components
Verify if the cylinder can withstand the load torque and weight of the workpiece.
Lifting thrust.
Conditional value: workpiece mass W1 = 1.1 kg, gravitational acceleration g = 9.8 m/s ². Cylinder thrust: F1 = 196 N, angle of eccentric cam: θ1 = 20° Cylinder lifting thrust: F2 = F1/tan20° = 196/tan20° = 538.5N Load F3 = Wg = 1.1 x 9.8 = 10.1N F2 > F3.
Torque.
Conditional value: cylinder effective torque T1 = 0.422 N・m (air pressure 0.4 MPa), Maximum distance from eccentric cam to load on the drawing when cylinder has stroked by 29.8 mm L1 = 0.0325 m Load torque T2 = F3 x L1 = 0.328 N・m T1 > T2.
Other Design Consideration
By setting the length of the eccentric portion of the cam as twice the length of the vertical stroke produced by the taper, equal stroke is enabled.